Product Description

Products 

YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER!
                 
              SINCERITY                QUALITY                COMPETENCE

General Products Application /Service Area: 
Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Application
• Agricultural equipment • Armament • Automobile industry • Computing equipment • Medical / dental instruments • Measuring instruments
•Miscellaneous equipment •Pharmaceutical industry • Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections • Food and beverage processing • Instrumentation equipment
Product Name Custom Powder Coating CNC Machining Lifting Support Machinery Parts Aluminum Die Casting
Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting  Tolerance CT4-6 for Permanent Molding, Die Casting.
Applicable Material for casting 356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy,  Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, 
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-100kg
Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating, 
Finish Painting, Anodize (White or Black Color)
MOQ 100pcs per batch
Lead Time 45 days from the receipt date of deposit for die casting part

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Application
 

Agricultural equipment Armament Automobile industry Computing equipment
• Medical / dental instruments • Measuring instruments • Miscellaneous equipment • Pharmaceutical industry
• Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections

Casting Equipment

 

 

Technical Support:
HangZhou Ketuohong Machinery Equipment., Ltd (KTH) is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, UG, SOLID WORKS and other 2D & 3D softwares, and we have CHINAMFG mold flow software to simulate the casting process dueing tooling/die and p’re design. We are able to design, develop, produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
 
Project Plan: 

Our Factory

                               HangZhou Ketuohong Machinery Equipment., Ltd (KTH)

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market. 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of proces feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

How do We Work with Our Clients?
 
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.;
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Why choose us?

1. High skilled and well-trained working team under good management environment.
2. Quick response and support for any inquiries.
3. Over 10 years professional manufacture experience to ensure high quality of your products.
4. Large and strong production capacity to meet your demand.
5. High Quality standard and hygienic environment.
6. We have very strict quality control process:
In coming Quality control (IQC) – All incoming raw material are checked before used.
In process quality control (IPQC) – Perform inspections during the manufacturing process.
Final quality control (FQC) – All finished goods are inspected according to our quality standard for
each products.
Outgoing Quality Control (OQC) – Our QC team will 100% full inspection before it goes out for
shipment.
Proper Quarantine procedure – For those products got rejected to pass the quality control, they will
specially marked and dispose.
7. Good after sales services
8. Passed IATF16949:2016 and provide SGS/RoHS certification if needed.

Our Package
Inner Packing Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.

2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.

3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.

If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

 

 

 

 

 

 

 

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Die Casting Machine Type: Low Pressure Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Part, Machinery Accessories, Electronic Part
Machining: CNC Machining/Lathing/Milling/Turning/Boring
Material: Aluminum Alloy, ADC10, ADC12, A380, A356, Alsi10mn
Surface Preparation: Shot Blasting
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

cast aluminium

What are the latest technological advancements in cast aluminium production?

Technological advancements in cast aluminium production have been driven by the need for improved efficiency, quality, and sustainability. Here’s a detailed explanation:

1. Advanced Simulation and Modeling: The use of advanced simulation and modeling techniques has significantly enhanced the design and optimization of cast aluminium components. Computer-aided engineering (CAE) tools, such as finite element analysis (FEA) and computational fluid dynamics (CFD), allow for virtual testing and prediction of casting defects, solidification behavior, and flow patterns. These tools enable engineers to optimize designs, reduce trial-and-error iterations, and improve the overall casting process.

2. 3D Printing and Additive Manufacturing: Additive manufacturing, including 3D printing, is increasingly being explored as a complementary technology for cast aluminium production. 3D printing can be used to create complex sand molds and cores with intricate geometries, eliminating the need for traditional tooling. This approach offers design flexibility, reduces lead times, and enables the production of customized and low-volume cast aluminium parts.

3. Improved Mold Materials: The development of advanced mold materials has contributed to more efficient and higher-quality cast aluminium production. Innovative materials, such as ceramic-based coatings and refractory materials, offer improved thermal stability, reduced mold degradation, and enhanced surface finish. These advancements help minimize casting defects, increase mold lifespan, and improve overall productivity.

4. Automated Casting Processes: Automation and robotics are being increasingly integrated into cast aluminium production processes. Automated systems for mold handling, pouring, and post-casting operations enhance productivity, reduce labor costs, and improve consistency. Robotic systems can perform tasks such as mold spraying, mold manipulation, and part extraction, ensuring precision and reducing the risk of human error.

5. Advanced Melting and Casting Technologies: Newer melting and casting technologies have emerged to enhance the efficiency and quality of cast aluminium production. For instance, electromagnetic stirring systems can improve melt homogeneity and reduce impurities. Vacuum-assisted and low-pressure casting techniques help minimize gas porosity and improve casting integrity. These technologies contribute to better mechanical properties, reduced scrap rates, and enhanced process control.

6. Real-Time Monitoring and Control: The integration of real-time monitoring and control systems allows for better process visibility and optimization in cast aluminium production. Sensors and data analytics enable the collection and analysis of critical process parameters, such as temperature, pressure, and flow rate. This data can be used to detect anomalies, optimize process parameters, and ensure consistent quality throughout production.

7. Energy Efficiency and Sustainability: The focus on energy efficiency and sustainability in cast aluminium production has led to advancements in process optimization and resource utilization. Improved insulation materials, energy recovery systems, and optimized process parameters help reduce energy consumption and environmental impact. Recycling and reusing aluminium scrap and waste also contribute to the sustainability of cast aluminium production.

8. Alloy Development: Ongoing research and development efforts are focused on the creation of new aluminium alloys with improved properties and casting characteristics. These alloys aim to provide enhanced mechanical strength, corrosion resistance, and thermal properties while maintaining good castability. Alloy development enables the production of cast aluminium components tailored to specific applications and industry needs.

These technological advancements in cast aluminium production are continually evolving, driven by research, innovation, and the growing demand for high-performance and sustainable manufacturing solutions.

cast aluminium

How does cast aluminium perform in high-temperature applications?

Cast aluminium can perform well in high-temperature applications, but its performance is influenced by several factors. Here’s a detailed explanation:

Aluminium has a relatively low melting point compared to other metals, which can lead to concerns about its performance in high-temperature environments. However, cast aluminium can still be suitable for many high-temperature applications due to its unique properties:

  • High Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it can efficiently transfer heat away from the high-temperature areas. This property allows cast aluminium to dissipate heat quickly, reducing the risk of overheating and maintaining dimensional stability.

  • Lightweight:
  • Cast aluminium is lightweight compared to many other metals. This characteristic is advantageous in high-temperature applications where weight reduction is desirable, as it can help improve energy efficiency and ease of handling.

  • Oxide Layer Formation:
  • Aluminium forms a natural oxide layer when exposed to air, which provides a degree of protection against corrosion and oxidation at high temperatures. This oxide layer acts as a barrier between the metal and the surrounding environment, helping to maintain the integrity of the cast aluminium part.

  • Alloy Selection:
  • The choice of aluminium alloy is critical in high-temperature applications. Different alloy compositions can offer enhanced heat resistance, improved mechanical properties at elevated temperatures, and better overall performance. For example, aluminium-silicon alloys, such as A356 or A413, exhibit good high-temperature strength and stability.

  • Heat Treatment:
  • Applying heat treatment processes to cast aluminium can further enhance its high-temperature performance. Heat treatment can refine the microstructure, improve mechanical properties, and increase the material’s resistance to thermal fatigue and creep.

  • Design Considerations:
  • Proper design considerations, such as incorporating appropriate wall thickness, heat sinks, or insulation, can help manage high temperatures effectively. By optimizing the design, cast aluminium parts can withstand and function reliably in demanding thermal conditions.

Despite its favorable properties, there are limitations to consider when using cast aluminium in high-temperature applications:

  • Aluminium has a lower melting point compared to other metals, so it may not be suitable for extremely high-temperature environments where materials with higher melting points, such as refractory metals or ceramics, are preferred.
  • Excessive exposure to high temperatures can cause gradual softening and deformation of cast aluminium parts, leading to a decrease in mechanical strength.
  • Thermal expansion and contraction of cast aluminium can affect dimensional stability, especially in applications with significant temperature fluctuations. Proper allowances and design considerations are necessary to accommodate these thermal changes.

Overall, cast aluminium can perform well in many high-temperature applications, thanks to its thermal conductivity, lightweight nature, oxide layer formation, and suitable alloy selection. By considering the specific requirements of the application and implementing appropriate design and material considerations, cast aluminium can provide reliable and cost-effective solutions for high-temperature environments.

cast aluminium

How does cast aluminium differ from wrought aluminium?

Cast aluminium and wrought aluminium are two different forms of aluminum that differ in their manufacturing processes and properties. Here’s a detailed explanation:

Manufacturing Process:

  • Cast Aluminium:
  • Cast aluminium is produced by pouring molten aluminium into a mold or die, allowing it to solidify and take the shape of the mold. This process is called casting. Cast aluminium components are typically created in large batches using specialized casting techniques such as sand casting, die casting, or investment casting.

  • Wrought Aluminium:
  • Wrought aluminium is produced through a series of mechanical processes, typically starting with the casting of ingots or billets. The ingots or billets are then subjected to various shaping processes, such as rolling, extrusion, forging, or drawing. These processes deform the aluminium material and shape it into the desired form, such as sheets, plates, bars, or profiles.

Mechanical Properties:

  • Cast Aluminium:
  • Cast aluminium has a coarse-grained microstructure due to the rapid solidification process during casting. This microstructure can result in lower mechanical strength and reduced ductility compared to wrought aluminium. However, cast aluminium can still exhibit sufficient strength and rigidity for many applications.

  • Wrought Aluminium:
  • Wrought aluminium has a refined and more uniform microstructure due to the mechanical processing it undergoes. This results in improved mechanical properties, including higher strength, better ductility, and enhanced toughness compared to cast aluminium. Wrought aluminium is often preferred for applications that require superior mechanical performance.

<strong.Surface Finish:

  • Cast Aluminium:
  • Cast aluminium surfaces typically have a textured or slightly rough appearance due to the nature of the casting process. The surface finish of cast aluminium can vary depending on the casting method used and the quality of the mold. Additional machining or surface treatments may be required to achieve a smoother or more polished finish.

  • Wrought Aluminium:
  • Wrought aluminium surfaces can achieve a smoother and more refined finish compared to cast aluminium. The mechanical processing involved in the production of wrought aluminium helps create a more uniform surface texture. Wrought aluminium can be further treated or finished to achieve various surface qualities, such as brushed, polished, or anodized finishes.

Application Suitability:

  • Cast Aluminium:
  • Cast aluminium is commonly used for applications that prioritize ease of manufacturing, complex shapes, or cost-efficiency. It is often found in automotive components, household appliances, decorative items, and low-stress structural applications.

  • Wrought Aluminium:
  • Wrought aluminium is preferred for applications that require superior mechanical properties, tight tolerances, or specific surface finishes. It is commonly used in aerospace components, high-strength structures, precision parts, and applications where formability and strength are critical.

It’s important to note that the choice between cast aluminium and wrought aluminium depends on the specific requirements of the application, considering factors such as mechanical performance, surface finish, complexity of the design, and cost considerations.

China best Custom Aluminum Low Pressure Die Casting Pump Discharge Housing  China best Custom Aluminum Low Pressure Die Casting Pump Discharge Housing
editor by CX 2024-04-08