Product Description

 

About CEX

CEX established in 1995, is a fully integrated manufacturer of moulds, zinc/aluminum high pressure die casting, aluminium high strength squeeze casting, plastic injection molding, 3D printing and CNC machining.

CHINAMFG focuses on optimising traditional casting processes and  succeeded in upgrading the original process with an innovative, lightweight process that has been awarded a patent for squeeze casting.This innovative process combines the advantages of high-pressure die casting and forging to produce non-porous, high-quality castings. Our products have been widely used in many fields such as automotive, medical, electric power, electrical appliances, construction, high-speed railway, etc.

 

Casting Capability of CEX

 

>>Casting Machine: 160T-1100T
>>Minimum Weight: 0.05KG
>>Maximum Weight: 20kg
>>Maximum Size: 1200*800mm
>>Minimum Wall Thickness: 2-4mm
>>Blank Tolerance: +-0.2mm
>>Mold: Made by Our Own Factory
>>CNC Machining: 4 Sets of CNC Machining Center
>>Surface Treatmet: Shot Blasting, Sand Blasting, Powder Coating, Anodizing, Chrome, Electrophoresis, Passivating, Etc.
>>Material: A319, A356, A360, A369, A380, A383, A384, A535, 44300,  AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7, Etc.

 

Advantages of CEX
 

>>28 Years Manufacturing Experience
>>3 Manufacturing Bases
>>In-house Mould Making

>>Strict Quality Control: ISO 9001 & IATF16949

>>90% Exported
>>Patented Process: Squeeze Casting
>>Provide One Stop Solution: Design-Molud Development-Casting-CNC Machining-Surface Treatment-Assembly-Packaging

 

Patented Process: Squeeze Casting

-Features:
>>T6 Heat Treatment
>>Weldable
>>No Porosity
>>Similar Mechanical Properties to Forging:
     Yield Strength: 220-240Mpa
     Tensile Strength: 260-320Mpa
     Hardness: 80-90Hb
     Density: 2.72g/cm³
     Elongation: 4.5-6%

   -VS Other Casting

Production Flowchart

Quality Control
We have state-of-the-art equipment and professional staff to carry out quality control in accordance with ISO9001 standards.

Certification

Product Display 
 

Application

Packing & Shipping


FAQ 

1. How can I get the quotation?

Please send us information for quote: drawing, material, weight, quantity and request.

2. If we don’t have drawing, can you make drawing for me?

Yes, we make the drawing of your sample and duplicate the sample.

3. When can I get the sample?

Sample: 25-35days after you start to make mold. The accurate time depends on your product.

4. What is your main order time?

20-25 days after sample confirmed. The accurate time depends on your product.

5. What is your payment method?

Mould: 50% TT in advanced, balance paid after sample confirmed.

Product: 50% deposit, balance paid before shipment.

6. Which kind of file format you can read?

PDF, ISGS, DWG, STEP, MAX..
 

Contact me, any comments will be appreciated.

 

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Automotive/Fitness/Industry/Agriculture/Household
Machining: CNC Machining
Material: Aluminum Alloy/ Zinc Alloy
Surface Preparation: Trimming/Deburring/Polishing/Shot Blasting
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

What industries most commonly use cast aluminium parts?

Cast aluminium parts find applications in various industries due to their desirable properties and versatility. Here’s a detailed explanation:

Cast aluminium, known for its lightweight, corrosion resistance, and good mechanical properties, is widely used in the following industries:

  • Automotive Industry:
  • The automotive industry extensively utilizes cast aluminium parts. These parts include engine blocks, cylinder heads, transmission cases, wheels, suspension components, and various other structural and decorative elements. The lightweight nature of cast aluminium helps improve fuel efficiency, while its strength and durability meet the requirements of automotive applications.

  • Aerospace Industry:
  • Cast aluminium parts have significant applications in the aerospace sector. They are used in aircraft components such as engine components, airframe structures, landing gear parts, and interior fittings. The combination of strength, corrosion resistance, and weight savings make cast aluminium suitable for aerospace applications where high performance and reliability are crucial.

  • Electronics Industry:
  • The electronics industry benefits from cast aluminium parts for their thermal management properties. Cast aluminium heat sinks are commonly used to dissipate heat generated by electronic components such as CPUs, power amplifiers, LED lights, and power modules. The high thermal conductivity of aluminium allows efficient heat transfer and helps maintain optimal operating temperatures.

  • Construction and Architecture:
  • In the construction and architecture industries, cast aluminium parts are utilized for both functional and decorative purposes. Cast aluminium is used in window and door frames, curtain walls, roofing systems, cladding panels, and various architectural elements. Its corrosion resistance, lightweight, and design flexibility make it a popular choice in construction projects.

  • Consumer Goods:
  • Cast aluminium parts are commonly found in consumer goods such as household appliances, kitchenware, furniture, and sporting equipment. Cookware, coffee makers, toasters, and fans often incorporate cast aluminium due to its excellent heat conduction properties and durability. Additionally, aluminium’s aesthetic appeal allows it to be used in decorative items and furniture designs.

  • Industrial Machinery and Equipment:
  • Cast aluminium parts are widely used in industrial machinery and equipment. Components such as pump housings, valves, gears, conveyor systems, and machine frames often utilize cast aluminium due to its strength, light weight, and corrosion resistance. These properties make cast aluminium suitable for various industrial applications.

It’s important to note that the use of cast aluminium parts is not limited to these industries alone. They are also employed in marine applications, energy and power generation, medical equipment, agricultural machinery, and many other sectors where the properties of cast aluminium provide advantages for specific applications.

In summary, cast aluminium parts are commonly used in industries such as automotive, aerospace, electronics, construction, consumer goods, and industrial machinery. The material’s combination of lightweight, corrosion resistance, strength, and thermal properties make it a versatile choice in various applications across different sectors.

cast aluminium

Are there any corrosion-resistant grades of cast aluminium?

Yes, there are corrosion-resistant grades of cast aluminium that are specifically formulated to have enhanced resistance against corrosion. Here’s a detailed explanation:

Cast aluminium alloys are typically composed of aluminium as the primary element and various alloying elements added to enhance specific properties. The choice of alloying elements and their composition can significantly influence the corrosion resistance of cast aluminium. Some commonly used corrosion-resistant grades of cast aluminium include:

  • Aluminium-Silicon Alloys:
  • Aluminium-silicon alloys, such as the popular A356 and A413 grades, are widely used in casting applications due to their excellent corrosion resistance. These alloys contain silicon as the primary alloying element, which forms a protective oxide layer on the surface of the aluminium, enhancing its resistance to corrosion caused by exposure to moisture, salts, and other corrosive elements.

  • Aluminium-Magnesium Alloys:
  • Aluminium-magnesium alloys, such as the 5000 series (e.g., 5052 and 5083), are known for their good corrosion resistance. The addition of magnesium provides a self-healing property to the aluminium, as the magnesium reacts with oxygen to form a protective magnesium oxide layer. This oxide layer helps prevent further corrosion and degradation of the aluminium surface.

  • Aluminium-Zinc Alloys:
  • Aluminium-zinc alloys, such as the 7000 series (e.g., 7075), exhibit high strength and good corrosion resistance. The addition of zinc enhances the corrosion resistance by forming a protective zinc oxide layer on the surface of the aluminium. These alloys are commonly used in applications where both strength and corrosion resistance are critical, such as in aerospace and military industries.

  • Aluminium-Copper Alloys:
  • Aluminium-copper alloys, such as the 2000 series (e.g., 2024), are known for their high strength and moderate corrosion resistance. The addition of copper improves the overall strength and mechanical properties of the aluminium, while also providing some degree of corrosion resistance. However, these alloys may require protective coatings or surface treatments for enhanced corrosion protection in more aggressive environments.

It’s important to note that while these corrosion-resistant grades of cast aluminium offer improved resistance to corrosion, they may still require proper maintenance and care to ensure their long-term performance. Factors such as exposure to harsh environments, temperature variations, and the presence of corrosive agents can still affect the corrosion resistance of cast aluminium, albeit to a lesser extent compared to non-resistant grades.

When selecting a specific grade of cast aluminium for a particular application, it is essential to consider the environmental conditions, intended use, and required level of corrosion resistance. Consulting with material suppliers or experts in the field can provide valuable guidance in choosing the most suitable corrosion-resistant grade of cast aluminium for a given application.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China best Factory Direct Sales Custom Magnesium/Zinc/ Aluminum Metal Die Casting Hardware  China best Factory Direct Sales Custom Magnesium/Zinc/ Aluminum Metal Die Casting Hardware
editor by Dream 2024-05-07