Product Description

Massage Chair Parts Hardware Parts LED Light Heatsink Fixture Housing Stainless Aluminum Motor Case Pressure Metal Cover Zinc Alloy Die Casting
 

Product Description

 

Material:  ADC-12
Cavity Number: 1
Process Technology: High Pressure Die Casting
Product Dimensions:  Customized
Casting General Tolerance: Grade GB-CT4
Surface Finish:  Polishing, Vibratory Deburring, Powder Coating, Painting,etc.
Flow Processes:  Die Casting, Trimming, Polishing, Vibratory Deburring, Machining, Cleaning,Spray Coating,Packing, Shipping
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection,  and Outgoing quality control
Inspection Equipment:  CMM, Caliper, Plug Gage,Thread Gage,Tensile Tester,Roughness Meter,Spectrograph,Air Gage,Air Leak Test,Projector,Pneumatic Measuring Tool,etc.
Application: Auto Parts
Certificate: IATF16949:2016
Lead Time 30-35 days
Trade Term: FOB HangZhou

 

about us, please click the link:
company-HangZhou-Xihu (West Lake) Dis.-Bolang-Metal-Products-Factory.html

Certifications

 

 

Detailed Photos

 

 

 

Company Profile

BOLANG, established in 2001, specializes in manufacturing aluminum & zinc alloy die castings, serving automotive components, agricultural machinery parts, construction components, lighting accessories, and various precision machined parts industries.
The company possesses a highly qualified staff team. Technical engineers are with decades’ experience in die-casting techniques such as vacuum casting and squeezing pin technology.
In order to establish a steady production system, the company possesses die-casting equipment ranging from 280 tons to 1200 tons. To meet the quality control standards, the company is equipped with CMM, spectrometer, image measuring instrument, blue light scanner, magnifier, digital layer thickness gauge, leak tester, hardness tester, roughness tester, and electron microscope. The company also awarded certificate as IATF16949, ISO14001, ISO45001, etc.

About Malaysia Branch Factory

In order for US clients to reduce 25%-35% import tariff and save the cost, we set up a Malaysia branch factory – RONGKUN METAL PRODUCTS SDN BHD.
We equipped 3 die casting machines (280T, 400T, 630T) and 5 CNC, also CMM and other measurement equipment as well. We will manage to get the certificate of IATF16949, ISO14001 for this branch factory in early 2571.

 

FAQ

 

FAQ
Q1. When can I get the price?
A:  We usually quote within 2-3 days after we receive the RFQ or feedback within 2 days if any questions on prints need to be confirmed.
Q2. How long is the lead-time for mold?
A:  Usually it depends on the size and complexity of the mold. But normally, the lead time is 35-45days. 
Q3. I have no 3D drawing, how should I start the new project?
A:  You can supply us a sample, we will help work on establishing 3D model accordingly.
Q4. Before shipment, how to ensure the products quality?
A: We have strict development procedure, during samples development, we have capacity to produce according to PPA, after PSW approved.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

What design considerations are there when working with cast aluminium?

When working with cast aluminium, several design considerations should be taken into account to ensure successful and efficient manufacturing. Here’s a detailed explanation:

1. Wall Thickness: Maintaining uniform wall thickness is crucial in cast aluminium design. Thick sections can lead to slower solidification, increased porosity, and potential shrinkage defects. Conversely, excessively thin sections may result in poor mold filling and insufficient mechanical strength. Design guidelines should be followed to optimize wall thickness and ensure proper solidification during casting.

2. Corner Radii and Fillets: Incorporating generous corner radii and fillets in cast aluminium designs helps minimize stress concentration and prevent the formation of sharp edges. Smooth transitions between wall sections, ribs, and bosses improve the overall strength and integrity of the casting.

3. Draft Angles: Draft angles are necessary to facilitate the removal of the casting from the mold. Adequate draft angles allow for smooth ejection, reducing the risk of damage to the casting and ensuring consistent production. Typically, a minimum draft angle of 1-3 degrees per side is recommended for cast aluminium parts.

4. Rib Design: Ribs are often used to provide additional strength and rigidity to cast aluminium components. Designing ribs with proper thickness, height, and filleting helps prevent distortion and ensures effective heat dissipation during casting and subsequent use.

5. Undercuts and Core Pulls: Complex cast aluminium designs may require the use of cores or slides for creating undercuts or internal features. These features should be designed with care to allow for easy removal of the casting from the mold. Proper consideration of core placement, shape, and release mechanisms is essential to avoid casting defects and ensure smooth production.

6. Parting Line: The parting line is the interface where the two halves of the mold meet. It is important to carefully consider the location of the parting line to minimize the need for additional machining and to ensure good dimensional accuracy. The parting line should be strategically placed to avoid critical features and maintain the overall integrity of the casting.

7. Surface Finish and Texture: Cast aluminium parts often require specific surface finishes and textures for both functional and aesthetic purposes. Design considerations should be given to the desired surface finish, such as smoothness, textures, and the location of parting lines, to achieve the desired appearance and performance of the final product.

8. Material Selection: The selection of the appropriate aluminium alloy for the specific application is crucial. Different aluminium alloys have varying mechanical properties, corrosion resistance, and casting characteristics. Understanding the requirements of the part and selecting the suitable alloy will ensure optimal performance and cost-effectiveness.

9. Tolerances and Machining Allowances: Design tolerances and machining allowances should be carefully defined to accommodate the expected dimensional variations during casting and post-casting processes. It is essential to consider the shrinkage and distortion tendencies of cast aluminium and provide appropriate tolerances to achieve the desired fit and functionality of the final assembly.

10. Testing and Prototyping: Testing and prototyping are essential steps in the design process for cast aluminium parts. Physical prototypes and computer simulations can help identify potential issues, validate the design, and optimize the casting process before full-scale production. Performing thorough testing and evaluation ensures the final design meets the required performance and quality standards.

By considering these design considerations, engineers and designers can optimize the manufacturability, functionality, and performance of cast aluminium components. Collaboration between designers, casting experts, and manufacturers is often valuable to ensure the best outcomes in terms of cost, quality, and efficiency.

cast aluminium

How does cast aluminium withstand environmental and weather conditions?

Cast aluminium exhibits several characteristics that enable it to withstand various environmental and weather conditions. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the primary reasons cast aluminium is highly durable in outdoor environments is its excellent corrosion resistance. Aluminium naturally forms a thin oxide layer on its surface when exposed to air, which acts as a protective barrier against corrosion. This oxide layer prevents the underlying metal from coming into direct contact with moisture, oxygen, and other corrosive elements in the environment.

  • Passivation:
  • Cast aluminium undergoes a process called passivation, where the surface of the metal is chemically treated or anodized to enhance its corrosion resistance. Passivation helps create a thicker and more stable oxide layer, making the aluminium even more resistant to degradation caused by exposure to moisture, salts, and pollutants.

  • UV Resistance:
  • Cast aluminium is also highly resistant to UV radiation from the sun. Unlike some other materials, aluminium does not degrade or become brittle when exposed to prolonged sunlight. This UV resistance makes cast aluminium suitable for outdoor applications, as it can maintain its structural integrity and appearance over time without fading or discoloration.

  • Thermal Stability:
  • Aluminium has excellent thermal stability, allowing it to withstand extreme temperature variations without significant changes in its properties. Cast aluminium can expand and contract with temperature fluctuations, making it less prone to warping or cracking due to thermal stress. This property is particularly advantageous in outdoor environments where temperature changes can be substantial.

  • Lightweight:
  • The lightweight nature of cast aluminium contributes to its ability to withstand environmental conditions. Unlike heavier metals such as iron or steel, aluminium is less susceptible to fatigue or structural damage caused by its own weight. This characteristic makes cast aluminium furniture or structures more resistant to deformation or collapse, even under the forces exerted by wind or other external factors.

  • Durability:
  • Cast aluminium is known for its overall durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including impacts, vibrations, and mechanical stress. It is not prone to cracking, splitting, or rotting like wood, making it highly durable in various weather conditions.

  • Low Maintenance:
  • Outdoor products made from cast aluminium require minimal maintenance. The inherent corrosion resistance of aluminium eliminates the need for frequent painting or protective coatings. Simple cleaning with mild soap and water, along with occasional waxing or polishing, is usually sufficient to maintain the appearance and performance of cast aluminium products.

The combination of corrosion resistance, passivation, UV resistance, thermal stability, lightweight construction, durability, and low maintenance makes cast aluminium an excellent choice for outdoor applications. It can withstand environmental and weather conditions while retaining its structural integrity, appearance, and functionality over an extended period.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China best Massage Chair Machining Part Hardware LED Light Heatsink Fixture Housing Stainless Aluminum Motor Case Pressure Metal Cover Zinc Alloy Die Casting  China best Massage Chair Machining Part Hardware LED Light Heatsink Fixture Housing Stainless Aluminum Motor Case Pressure Metal Cover Zinc Alloy Die Casting
editor by CX 2024-04-10