Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

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After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Standard: AISI, GB, ASTM, DIN
Surface Treatment: Without Processing
Manufacturing Process: Casting
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

What is the impact strength of cast aluminium?

The impact strength of cast aluminium can vary depending on several factors. Here’s a detailed explanation:

The impact strength refers to a material’s ability to withstand sudden loads or shocks without fracturing or breaking. It is an essential property to consider, particularly in applications where the cast aluminium part may be subjected to impact or sudden loads.

The impact strength of cast aluminium is influenced by various factors, including the alloy composition, casting method, heat treatment, and microstructure. Here are some key points to consider:

  • Alloy Composition:
  • The specific alloy used in the casting process significantly affects the impact strength of cast aluminium. Different alloying elements and their concentrations can influence the material’s mechanical properties, including impact resistance. For example, some aluminium-silicon alloys, such as A356 or A413, are known for their good impact strength.

  • Casting Method and Process:
  • The casting method employed can affect the impact strength of cast aluminium. Certain casting processes, such as die casting or squeeze casting, can result in improved material density and reduced porosity, leading to higher impact strength compared to other methods like sand casting.

  • Heat Treatment:
  • Heat treatment processes, such as solution heat treatment and aging, can improve the impact strength of cast aluminium. Heat treatment helps refine the microstructure, enhance the material’s mechanical properties, and increase its resistance to impact loading.

  • Microstructure:
  • The microstructure of cast aluminium, including the size and distribution of grains and any present phases or inclusions, can influence its impact strength. A fine and uniform microstructure generally contributes to improved impact resistance.

  • Design Considerations:
  • The design of the cast aluminium part can also impact its impact strength. Factors such as wall thickness, geometry, and the presence of stress concentration points can affect the part’s ability to withstand impact loads. Proper design considerations, such as fillets, ribs, or reinforcement, can help enhance impact resistance.

It’s important to note that the impact strength of cast aluminium can vary among different alloy grades and even within the same alloy due to variations in casting and processing conditions. Therefore, it is advisable to consult specific material data sheets or conduct mechanical testing to determine the impact strength of a particular cast aluminium grade for a given application.

Additionally, the impact strength of cast aluminium is typically evaluated using standardized tests, such as the Charpy or Izod impact test. These tests involve subjecting standardized specimens to a sudden impact and measuring the energy absorbed during fracture. The results provide an indication of the material’s resistance to impact loading.

In summary, the impact strength of cast aluminium is influenced by factors such as alloy composition, casting method, heat treatment, microstructure, and design considerations. By selecting suitable alloys, applying appropriate casting techniques, considering heat treatment processes, optimizing the part design, and conducting mechanical testing, it is possible to achieve cast aluminium parts with the desired impact strength for specific applications.

cast aluminium

Are there any corrosion-resistant grades of cast aluminium?

Yes, there are corrosion-resistant grades of cast aluminium that are specifically formulated to have enhanced resistance against corrosion. Here’s a detailed explanation:

Cast aluminium alloys are typically composed of aluminium as the primary element and various alloying elements added to enhance specific properties. The choice of alloying elements and their composition can significantly influence the corrosion resistance of cast aluminium. Some commonly used corrosion-resistant grades of cast aluminium include:

  • Aluminium-Silicon Alloys:
  • Aluminium-silicon alloys, such as the popular A356 and A413 grades, are widely used in casting applications due to their excellent corrosion resistance. These alloys contain silicon as the primary alloying element, which forms a protective oxide layer on the surface of the aluminium, enhancing its resistance to corrosion caused by exposure to moisture, salts, and other corrosive elements.

  • Aluminium-Magnesium Alloys:
  • Aluminium-magnesium alloys, such as the 5000 series (e.g., 5052 and 5083), are known for their good corrosion resistance. The addition of magnesium provides a self-healing property to the aluminium, as the magnesium reacts with oxygen to form a protective magnesium oxide layer. This oxide layer helps prevent further corrosion and degradation of the aluminium surface.

  • Aluminium-Zinc Alloys:
  • Aluminium-zinc alloys, such as the 7000 series (e.g., 7075), exhibit high strength and good corrosion resistance. The addition of zinc enhances the corrosion resistance by forming a protective zinc oxide layer on the surface of the aluminium. These alloys are commonly used in applications where both strength and corrosion resistance are critical, such as in aerospace and military industries.

  • Aluminium-Copper Alloys:
  • Aluminium-copper alloys, such as the 2000 series (e.g., 2024), are known for their high strength and moderate corrosion resistance. The addition of copper improves the overall strength and mechanical properties of the aluminium, while also providing some degree of corrosion resistance. However, these alloys may require protective coatings or surface treatments for enhanced corrosion protection in more aggressive environments.

It’s important to note that while these corrosion-resistant grades of cast aluminium offer improved resistance to corrosion, they may still require proper maintenance and care to ensure their long-term performance. Factors such as exposure to harsh environments, temperature variations, and the presence of corrosive agents can still affect the corrosion resistance of cast aluminium, albeit to a lesser extent compared to non-resistant grades.

When selecting a specific grade of cast aluminium for a particular application, it is essential to consider the environmental conditions, intended use, and required level of corrosion resistance. Consulting with material suppliers or experts in the field can provide valuable guidance in choosing the most suitable corrosion-resistant grade of cast aluminium for a given application.

cast aluminium

What are the common uses for cast aluminium products?

Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

  • Automotive Industry:
  • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

  • Aerospace Industry:
  • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

  • Building and Construction:
  • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

  • Electrical Industry:
  • Cast aluminium is utilized in the electrical industry

    What are the common uses for cast aluminium products?

    Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

    • Automotive Industry:
    • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

    • Aerospace Industry:
    • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

    • Building and Construction:
    • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

    • Electrical Industry:
    • Cast aluminium is utilized in the electrical industry for products such as electrical enclosures, power transmission equipment, and heat sinks. The excellent thermal conductivity of aluminium helps dissipate heat generated by electrical components, ensuring optimal performance and preventing overheating.

    • Consumer Goods:
    • Cast aluminium products are commonly found in various consumer goods. Cookware, including pots, pans, and baking trays, often utilizes cast aluminium due to its excellent heat distribution properties. Additionally, furniture, lighting fixtures, and decorative items may also incorporate cast aluminium for its aesthetic appeal and durability.

    • Industrial Equipment:
    • Cast aluminium is used in the manufacturing of industrial equipment and machinery. Pump housings, valves, gears, and various machine components can be made from cast aluminium. Its lightweight nature, corrosion resistance, and ability to withstand demanding environments make it suitable for industrial applications.

    These are just a few examples of the many applications of cast aluminium products. The versatility, strength, and cost-effectiveness of cast aluminium make it a popular choice in industries where lightweight, durable, and corrosion-resistant materials are required.

    China Custom OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley  China Custom OEM Cast Iron Aluminum Alloy Die Casting Industrial Belt Pulley
    editor by Dream 2024-04-23