Product Description

Aluminum Die Casting Controller Housing for New Energy Vehicle Precision Die Casting

Tool&Die Material SKD11,H13, DC53 ,45# steel,SKH-51,Cr12mov, P20, D20
Product Material 1) ADC10, ADC12, A360, A380, A413, A356, LM20, LM24,ZL101,ZL102 etc.
2) Zinc alloy 3#, 5#, 8#
Accuracy 0.05mm
Capacity Tool &die :20sets/month        Parts :1million /month
Design software 3D:PROE/ UG/ SOLIDWORKS    2D: AutoCAD/ PDF/JPEG
Surface Treatment Powder coating/ Hot galvanized/ Painting/ Polishing/ Brushing/ Chrome plating/ Nickel plated etc.
Test Equipment Hardness tester/ Chemical analysis/ Digital Measuring Projector etc.
Thickness 1-20.0mm or other special available
Lead time 15-50 days according to products
Standard ANSI/ API/ BS/ DIN/ JIS/ GB  etc.
Equipment
  1. cold chamber die casting machine
  2. shotblasted machine
  3. polishing machine
  4. CNC machining machine/ Five-axle machining centers.
  5. grinding machine
Productions Cover Light product/ Construction industry product/ Valve product/ Auto spare product/ Motor car products/ Equipment spare product/ Furniture products etc.
 

Product  Display

 

Advantage of die casting

1. The production efficiency is high, and the production process is easy to realize mechanization and automation. Generally, the cold chamber die-casting machine casts 50~90 times per hour on average, while the hot chamber die-casting machine casts 400~900 times per hour on average, with high production efficiency.

2. Die castings have high dimensional accuracy and surface quality. The general tolerance grade of die castings is it13~it15 in gb/t 1800-2009, and the higher accuracy can reach it10~w 11. The surface roughness is 3.2~1.6um, and locally 0.8um. Because of the high dimensional accuracy and high surface quality of die castings, die castings with low requirements can be used directly, avoiding machining or using less machining, improving the utilization of alloy and saving a lot of machining costs.

3. Die castings have high mechanical properties. The metal melt cools fast in the die casting mold and crystallizes under pressure. Therefore, the layer near the surface of the die casting has fine grains, dense structure, high strength and hardness.

4. It can die cast complex thin-walled parts. Die castings can have complex part shapes, and the wall thickness of parts can be small. The minimum wall thickness of aluminum alloy die castings is 0.5mm, the minimum wall thickness of zinc alloy die castings can reach 0.3mm.

5. Parts of other materials can be embedded in die castings. In this way, valuable materials and processing costs can be saved, parts with complex shapes can be obtained, the performance of parts can be improved, and the assembly workload can be reduced.

6. Compared with sheet metal parts, the shape of die-casting parts can be more complex, and the wall thickness of parts can be changed. One die-casting can replace several sheet metal parts, so as to simplify the product structure.

7. Compared with plastic parts, die castings have advantages in strength, conductivity, thermal conductivity and anti electromagnetic radiation.

8. Compared with machined parts, die castings are light in weight and low in processing cost.

9. Compared with other casting methods, die-casting products have high dimensional accuracy, good surface quality and high production efficiency.
 

Production Process

Quality Control
 
In Yonglihao, every staff emphasizes quality is first. Testing report and samples of all products will be kept by our quality control department.

>> Receiving inspection to raw material

All materials must be provided with suppliers’ certificates, and have to pass the receiving inspection before starting production. Occasionally, material samples will be sent to independent lab for specific test to meet customers’ demands. All materials have to be tagged and classified, so the original source could be traced at any time during production processes.

>> Producing inspection

Every phase of production processes will be monitored by producing inspection. The first product shall accept test in every phase of production process. Only it completes the test and confirmed by quality control manager, mass production could be operated. Every producing operator will implement constant tests during production processes, including size-measuring, observing the appearance. 
>>Final inspection

Products of Yonglihao only can get out of the warehouses after all files signed and sealed.

 

 

Warehouse and Shipment
 

 

RFQ:

Q1:Where can I get product & price information?
A1:Send us inquiry e-mail or add us , we will contact you as we receive your mail.

Q2:How long can i get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.

Q3:What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide 3D drawing in STEP or IGS format.

Q4: What shall we do if we do not have drawings?
A4:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.

Q5: How can we know the chemical component of your products is according to our request?
A5: 
When we offer samples or batch parts, we will also send you our material list from our material factory, it shows more detailed.

Q6: How to guarantee your final size can meet our drawing request?
A6: 
we will make moulds according to your 3D drawing. And we also do sampling when batch production start, to make sure the final dimension can meet your request.

Q7: How to make sure the color after painting or powder coating can be correct?
A7: 
We have color card with different color number, such as RAL9016, we will contrast the sample surface and color card, to make sure the final surface effect is correct.

Q8: Generally, how do you packing the goods?
A8: normally, for inner package: the goods is nude, for outer package: carton + plywood. 

Q9: If we find the defect products exist in the batch parts, how to do?
A9: 
Yes,your caution is very good, in fact, when batch production, we need do sampling. Before shipment, we also do testing to make sure the quality is ok. If you found several defect product exists, pls take photos and send your quality feedback, we will check and send you qualified products. But pls be assured that our products is qualified, unless caused by the worker’s mistake to place. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: Machining Center
Material: Aluminum Alloy
Surface Preparation: Sandblast
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

What are the common uses for cast aluminium products?

Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

  • Automotive Industry:
  • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

  • Aerospace Industry:
  • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

  • Building and Construction:
  • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

  • Electrical Industry:
  • Cast aluminium is utilized in the electrical industry

    What are the common uses for cast aluminium products?

    Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

    • Automotive Industry:
    • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

    • Aerospace Industry:
    • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

    • Building and Construction:
    • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

    • Electrical Industry:
    • Cast aluminium is utilized in the electrical industry for products such as electrical enclosures, power transmission equipment, and heat sinks. The excellent thermal conductivity of aluminium helps dissipate heat generated by electrical components, ensuring optimal performance and preventing overheating.

    • Consumer Goods:
    • Cast aluminium products are commonly found in various consumer goods. Cookware, including pots, pans, and baking trays, often utilizes cast aluminium due to its excellent heat distribution properties. Additionally, furniture, lighting fixtures, and decorative items may also incorporate cast aluminium for its aesthetic appeal and durability.

    • Industrial Equipment:
    • Cast aluminium is used in the manufacturing of industrial equipment and machinery. Pump housings, valves, gears, and various machine components can be made from cast aluminium. Its lightweight nature, corrosion resistance, and ability to withstand demanding environments make it suitable for industrial applications.

    These are just a few examples of the many applications of cast aluminium products. The versatility, strength, and cost-effectiveness of cast aluminium make it a popular choice in industries where lightweight, durable, and corrosion-resistant materials are required.

    China factory Aluminum Die Casting Controller Housing for New Energy Vehicle Precision Die Casting  China factory Aluminum Die Casting Controller Housing for New Energy Vehicle Precision Die Casting
    editor by Dream 2024-05-07