Product Description

Product Parameters

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.

Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6

Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Product Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Factory Display

HangZhou CHINAMFG Industry and Trade Co., Ltd. is a comprehensive enterprise integrating metal die-casting production, aluminum alloy high-strength squeeze casting, plastic injection production, and mold R&D and manufacturing.

Focusing on the development of technical services for lightweight equipment, processes and products. We have successfully provided a complete set of solutions in light alloy precision forming for hundreds of domestic and oversea customers, helping customers solve many production technical problems and achieve value increasement, the industries include automobiles and motorcycles, communications, engineering machinery, aviation, and electronics etc.

Product Show

Casting Capabilities
 

Casting Machine: 160T-1100T
Minimum Weight: 0.05KG
Maximum Weight: 20kg
Maximum Size: 1200*800mm
Minimum Wall Thickness: 2-4mm
Blank Tolerance: +-0.2mm
Mold: Made by our own factory
CNC Machining: 4 sets of CNC machining center
Surface Treatmet: Shot Blasting, Sand Blasting, Powder Coating, Anodizing, Chroming, Electrophoresis, Passivating, Etc.
Material: A319, A356, A360, A369, A380, A383, A384, A535, 44300,  AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7, Etc.

Our New Porcessing Technology—Squeeze Casting 

Aluminum Alloy Liquid Forging also called Squeeze Casting. The principle is to fill the molten or semi-molten metal or alloy in the mold cavity, and then apply high pressure to plastically deform the solidified metal. The unsolidified metal is subjected to isostatic pressure and high-pressure solidification occurs at the same time then get the parts or blanks. The T6 heat treatment can be performed to obtain high-strength and high-precision parts.

Mechanical Properties of Squeeze Casting—Compared with Other Casting Processes
 
The Advantages of Squeeze Casting Compared With Forging and Other Casting Processes

Production Flow

Quality Control

Certification

Packing and Delivery

Why Choose Us
–Over 20 years of Aluminum Die Casting experience.
–Drawing–Mold Development–Casting Production–Surface Treatment, one-stop service.
–Origin manufacturing factory with competitive price, higher product quality.
–China Leading aluminum alloy squeeze casting technology.

FAQ
Q: Are you trading company or manufacturer?
A: We are the factory by SGS authenticated.

Q. When can I get the price?
 A: We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or contact us by email.

Q: How can I get the quotation?
A: Please send us information for quote: drawing, material, weight, quantity and request, we can accept PDF, ISGS, DWG, STEP file format. If you don’t have drawing, please send the sample to us, we can quote based on your sample too.

 Q. Do you accept the OEM?
 A: OEM is welcome. We can custom the goods according to your design . 
 
Q. What is the shipping?
A: By express(FedEx, UPS, DHL, TNT, EMS, etc…), By Air and By Sea.
  
Q. How do I pay for the order?
A: The common payments are T/T(Telegraphic Transfer), Western Union, Alibaba Assurance Trade.
 
Q. I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes, it is our pleasure to work with potential customers to evaluate the technical feasibility of your idea or design, and we can advise on materials, tooling and so on.
  
Q: What’s your MOQ?
A: In general 1000pcs,but can accept low quantity in some special conditions.

Q: What about the leading time for mass production?
A: Honestly, it depends on the order quantity. Normally, 7 days to 25 days after receiving your deposit.

Q: How if the parts are not good?
A: We can guarantee good quality, but if happened, please contact us immediately and take pictures for us, we will check on the problem and solve it ASAP.

Welcome to
contact us for quotation! 7*24 hour online service for you! 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

How does cast aluminium perform in high-temperature applications?

Cast aluminium can perform well in high-temperature applications, but its performance is influenced by several factors. Here’s a detailed explanation:

Aluminium has a relatively low melting point compared to other metals, which can lead to concerns about its performance in high-temperature environments. However, cast aluminium can still be suitable for many high-temperature applications due to its unique properties:

  • High Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it can efficiently transfer heat away from the high-temperature areas. This property allows cast aluminium to dissipate heat quickly, reducing the risk of overheating and maintaining dimensional stability.

  • Lightweight:
  • Cast aluminium is lightweight compared to many other metals. This characteristic is advantageous in high-temperature applications where weight reduction is desirable, as it can help improve energy efficiency and ease of handling.

  • Oxide Layer Formation:
  • Aluminium forms a natural oxide layer when exposed to air, which provides a degree of protection against corrosion and oxidation at high temperatures. This oxide layer acts as a barrier between the metal and the surrounding environment, helping to maintain the integrity of the cast aluminium part.

  • Alloy Selection:
  • The choice of aluminium alloy is critical in high-temperature applications. Different alloy compositions can offer enhanced heat resistance, improved mechanical properties at elevated temperatures, and better overall performance. For example, aluminium-silicon alloys, such as A356 or A413, exhibit good high-temperature strength and stability.

  • Heat Treatment:
  • Applying heat treatment processes to cast aluminium can further enhance its high-temperature performance. Heat treatment can refine the microstructure, improve mechanical properties, and increase the material’s resistance to thermal fatigue and creep.

  • Design Considerations:
  • Proper design considerations, such as incorporating appropriate wall thickness, heat sinks, or insulation, can help manage high temperatures effectively. By optimizing the design, cast aluminium parts can withstand and function reliably in demanding thermal conditions.

Despite its favorable properties, there are limitations to consider when using cast aluminium in high-temperature applications:

  • Aluminium has a lower melting point compared to other metals, so it may not be suitable for extremely high-temperature environments where materials with higher melting points, such as refractory metals or ceramics, are preferred.
  • Excessive exposure to high temperatures can cause gradual softening and deformation of cast aluminium parts, leading to a decrease in mechanical strength.
  • Thermal expansion and contraction of cast aluminium can affect dimensional stability, especially in applications with significant temperature fluctuations. Proper allowances and design considerations are necessary to accommodate these thermal changes.

Overall, cast aluminium can perform well in many high-temperature applications, thanks to its thermal conductivity, lightweight nature, oxide layer formation, and suitable alloy selection. By considering the specific requirements of the application and implementing appropriate design and material considerations, cast aluminium can provide reliable and cost-effective solutions for high-temperature environments.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China Good quality Custom China Factory Aluminum Zinc Magnesium Alloy High Pressure Die Casting Parts for Auto/Lamp/Engine Housing/Motor Cover/Heat Sink  China Good quality Custom China Factory Aluminum Zinc Magnesium Alloy High Pressure Die Casting Parts for Auto/Lamp/Engine Housing/Motor Cover/Heat Sink
editor by Dream 2024-05-08