Product Description

Customized Stainless Steel Iron Alloy Cast Automobile CNC Machining High Precision Project Cast Aluminum Die Casting Auto Housing Motor Shell Machinery Part
 

Product Description

 

Material:  ADC-12
Cavity Number: 1
Process Technology: High pressure die casting
Product Dimensions:  Customized
Casting General Tolerance: Grade GB-CT4
Surface Finish:  Polishing, Vibratory deburring,Anodizing, Power Coating, Painting,etc
Flow Processes:  Die casting, Degating, Polishing, vibratory deburring, Machining, CNC Machining by machining center, Cleaning, Powder coating, Packing, Shipping
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection,  and Outgoing quality control
Inspection Equipment:  CMM, Caliper, Plug Gage,Spectrograph,Pneumatic measuring tool,etc
Application: Machinery Parts
Certificate: ISO/TS16949:2009
Lead Time 30-35 days
Trade Term: FOB HangZhou

  

about us, please click the link:
company-HangZhou-Xihu (West Lake) Dis.-Bolang-Metal-Products-Factory.html

Certifications

 

 

Detailed Photos

 

 

 

Company Profile

BOLANG, established in 2001, specializes in manufacturing aluminum & zinc alloy die castings, serving automotive components, agricultural machinery parts, construction components, lighting accessories, and various precision machined parts industries.
The company possesses a highly qualified staff team. Technical engineers are with decades’ experience in die-casting techniques such as vacuum casting and squeezing pin technology.
In order to establish a steady production system, the company possesses die-casting equipment ranging from 280 tons to 1200 tons. To meet the quality control standards, the company is equipped with CMM, spectrometer, image measuring instrument, blue light scanner, magnifier, digital layer thickness gauge, leak tester, hardness tester, roughness tester, and electron microscope. The company also awarded certificate as IATF16949, ISO14001, ISO45001, etc.

About Malaysia Branch Factory

In order for US clients to reduce 25%-35% import tariff and save the cost, we set up a Malaysia branch factory – RONGKUN METAL PRODUCTS SDN BHD.
We equipped 3 die casting machines (280T, 400T, 630T) and 5 CNC, also CMM and other measurement equipment as well. We will manage to get the certificate of IATF16949, ISO14001 for this branch factory in early 2571.

 

FAQ

 

FAQ
Q1. When can I get the price?
A:  We usually quote within 2-3 days after we receive the RFQ or feedback within 2 days if any questions on prints need to be confirmed.
Q2. How long is the lead-time for mold?
A:  Usually it depends on the size and complexity of the mold. But normally, the lead time is 35-45days. 
Q3. I have no 3D drawing, how should I start the new project?
A:  You can supply us a sample, we will help work on establishing 3D model accordingly.
Q4. Before shipment, how to ensure the products quality?
A: We have strict development procedure, during samples development, we have capacity to produce according to PPA, after PSW approved.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Customization:
Available

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Shipping Cost:

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about shipping cost and estimated delivery time.
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

What industries most commonly use cast aluminium parts?

Cast aluminium parts find applications in various industries due to their desirable properties and versatility. Here’s a detailed explanation:

Cast aluminium, known for its lightweight, corrosion resistance, and good mechanical properties, is widely used in the following industries:

  • Automotive Industry:
  • The automotive industry extensively utilizes cast aluminium parts. These parts include engine blocks, cylinder heads, transmission cases, wheels, suspension components, and various other structural and decorative elements. The lightweight nature of cast aluminium helps improve fuel efficiency, while its strength and durability meet the requirements of automotive applications.

  • Aerospace Industry:
  • Cast aluminium parts have significant applications in the aerospace sector. They are used in aircraft components such as engine components, airframe structures, landing gear parts, and interior fittings. The combination of strength, corrosion resistance, and weight savings make cast aluminium suitable for aerospace applications where high performance and reliability are crucial.

  • Electronics Industry:
  • The electronics industry benefits from cast aluminium parts for their thermal management properties. Cast aluminium heat sinks are commonly used to dissipate heat generated by electronic components such as CPUs, power amplifiers, LED lights, and power modules. The high thermal conductivity of aluminium allows efficient heat transfer and helps maintain optimal operating temperatures.

  • Construction and Architecture:
  • In the construction and architecture industries, cast aluminium parts are utilized for both functional and decorative purposes. Cast aluminium is used in window and door frames, curtain walls, roofing systems, cladding panels, and various architectural elements. Its corrosion resistance, lightweight, and design flexibility make it a popular choice in construction projects.

  • Consumer Goods:
  • Cast aluminium parts are commonly found in consumer goods such as household appliances, kitchenware, furniture, and sporting equipment. Cookware, coffee makers, toasters, and fans often incorporate cast aluminium due to its excellent heat conduction properties and durability. Additionally, aluminium’s aesthetic appeal allows it to be used in decorative items and furniture designs.

  • Industrial Machinery and Equipment:
  • Cast aluminium parts are widely used in industrial machinery and equipment. Components such as pump housings, valves, gears, conveyor systems, and machine frames often utilize cast aluminium due to its strength, light weight, and corrosion resistance. These properties make cast aluminium suitable for various industrial applications.

It’s important to note that the use of cast aluminium parts is not limited to these industries alone. They are also employed in marine applications, energy and power generation, medical equipment, agricultural machinery, and many other sectors where the properties of cast aluminium provide advantages for specific applications.

In summary, cast aluminium parts are commonly used in industries such as automotive, aerospace, electronics, construction, consumer goods, and industrial machinery. The material’s combination of lightweight, corrosion resistance, strength, and thermal properties make it a versatile choice in various applications across different sectors.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China Good quality Customized Stainless Steel Machining Iron Alloy Automobile CNC High Precision Project Aluminum Die Casting Auto Housing Motor Shell Machinery Part  China Good quality Customized Stainless Steel Machining Iron Alloy Automobile CNC High Precision Project Aluminum Die Casting Auto Housing Motor Shell Machinery Part
editor by CX 2024-04-02