Product Description

Product Parameters

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.

Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6

Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Product Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Factory Display

HangZhou CHINAMFG Industry and Trade Co., Ltd. is a comprehensive enterprise integrating metal die-casting production, aluminum alloy high-strength squeeze casting, plastic injection production, and mold R&D and manufacturing.

Focusing on the development of technical services for lightweight equipment, processes and products. We have successfully provided a complete set of solutions in light alloy precision forming for hundreds of domestic and oversea customers, helping customers solve many production technical problems and achieve value increasement, the industries include automobiles and motorcycles, communications, engineering machinery, aviation, and electronics etc.

Product Show

Casting Capabilities
 

Casting Machine: 160T-1100T
Minimum Weight: 0.05KG
Maximum Weight: 20kg
Maximum Size: 1200*800mm
Minimum Wall Thickness: 2-4mm
Blank Tolerance: +-0.2mm
Mold: Made by our own factory
CNC Machining: 4 sets of CNC machining center
Surface Treatmet: Shot Blasting, Sand Blasting, Powder Coating, Anodizing, Chroming, Electrophoresis, Passivating, Etc.
Material: A319, A356, A360, A369, A380, A383, A384, A535, 44300,  AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7, Etc.

Our New Porcessing Technology—Squeeze Casting 

Aluminum Alloy Liquid Forging also called Squeeze Casting. The principle is to fill the molten or semi-molten metal or alloy in the mold cavity, and then apply high pressure to plastically deform the solidified metal. The unsolidified metal is subjected to isostatic pressure and high-pressure solidification occurs at the same time then get the parts or blanks. The T6 heat treatment can be performed to obtain high-strength and high-precision parts.

Mechanical Properties of Squeeze Casting—Compared with Other Casting Processes
 
The Advantages of Squeeze Casting Compared With Forging and Other Casting Processes

Production Flow

Quality Control

Certification

Packing and Delivery

Why Choose Us
–Over 20 years of Aluminum Die Casting experience.
–Drawing–Mold Development–Casting Production–Surface Treatment, one-stop service.
–Origin manufacturing factory with competitive price, higher product quality.
–China Leading aluminum alloy squeeze casting technology.

FAQ
Q: Are you trading company or manufacturer?
A: We are the factory by SGS authenticated.

Q. When can I get the price?
 A: We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or contact us by email.

Q: How can I get the quotation?
A: Please send us information for quote: drawing, material, weight, quantity and request, we can accept PDF, ISGS, DWG, STEP file format. If you don’t have drawing, please send the sample to us, we can quote based on your sample too.

 Q. Do you accept the OEM?
 A: OEM is welcome. We can custom the goods according to your design . 
 
Q. What is the shipping?
A: By express(FedEx, UPS, DHL, TNT, EMS, etc…), By Air and By Sea.
  
Q. How do I pay for the order?
A: The common payments are T/T(Telegraphic Transfer), Western Union, Alibaba Assurance Trade.
 
Q. I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes, it is our pleasure to work with potential customers to evaluate the technical feasibility of your idea or design, and we can advise on materials, tooling and so on.
  
Q: What’s your MOQ?
A: In general 1000pcs,but can accept low quantity in some special conditions.

Q: What about the leading time for mass production?
A: Honestly, it depends on the order quantity. Normally, 7 days to 25 days after receiving your deposit.

Q: How if the parts are not good?
A: We can guarantee good quality, but if happened, please contact us immediately and take pictures for us, we will check on the problem and solve it ASAP.

Welcome to
contact us for quotation! 7*24 hour online service for you! 

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
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1 Piece(Min.Order)

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

What are the latest technological advancements in cast aluminium production?

Technological advancements in cast aluminium production have been driven by the need for improved efficiency, quality, and sustainability. Here’s a detailed explanation:

1. Advanced Simulation and Modeling: The use of advanced simulation and modeling techniques has significantly enhanced the design and optimization of cast aluminium components. Computer-aided engineering (CAE) tools, such as finite element analysis (FEA) and computational fluid dynamics (CFD), allow for virtual testing and prediction of casting defects, solidification behavior, and flow patterns. These tools enable engineers to optimize designs, reduce trial-and-error iterations, and improve the overall casting process.

2. 3D Printing and Additive Manufacturing: Additive manufacturing, including 3D printing, is increasingly being explored as a complementary technology for cast aluminium production. 3D printing can be used to create complex sand molds and cores with intricate geometries, eliminating the need for traditional tooling. This approach offers design flexibility, reduces lead times, and enables the production of customized and low-volume cast aluminium parts.

3. Improved Mold Materials: The development of advanced mold materials has contributed to more efficient and higher-quality cast aluminium production. Innovative materials, such as ceramic-based coatings and refractory materials, offer improved thermal stability, reduced mold degradation, and enhanced surface finish. These advancements help minimize casting defects, increase mold lifespan, and improve overall productivity.

4. Automated Casting Processes: Automation and robotics are being increasingly integrated into cast aluminium production processes. Automated systems for mold handling, pouring, and post-casting operations enhance productivity, reduce labor costs, and improve consistency. Robotic systems can perform tasks such as mold spraying, mold manipulation, and part extraction, ensuring precision and reducing the risk of human error.

5. Advanced Melting and Casting Technologies: Newer melting and casting technologies have emerged to enhance the efficiency and quality of cast aluminium production. For instance, electromagnetic stirring systems can improve melt homogeneity and reduce impurities. Vacuum-assisted and low-pressure casting techniques help minimize gas porosity and improve casting integrity. These technologies contribute to better mechanical properties, reduced scrap rates, and enhanced process control.

6. Real-Time Monitoring and Control: The integration of real-time monitoring and control systems allows for better process visibility and optimization in cast aluminium production. Sensors and data analytics enable the collection and analysis of critical process parameters, such as temperature, pressure, and flow rate. This data can be used to detect anomalies, optimize process parameters, and ensure consistent quality throughout production.

7. Energy Efficiency and Sustainability: The focus on energy efficiency and sustainability in cast aluminium production has led to advancements in process optimization and resource utilization. Improved insulation materials, energy recovery systems, and optimized process parameters help reduce energy consumption and environmental impact. Recycling and reusing aluminium scrap and waste also contribute to the sustainability of cast aluminium production.

8. Alloy Development: Ongoing research and development efforts are focused on the creation of new aluminium alloys with improved properties and casting characteristics. These alloys aim to provide enhanced mechanical strength, corrosion resistance, and thermal properties while maintaining good castability. Alloy development enables the production of cast aluminium components tailored to specific applications and industry needs.

These technological advancements in cast aluminium production are continually evolving, driven by research, innovation, and the growing demand for high-performance and sustainable manufacturing solutions.

cast aluminium

How do you clean and maintain cast aluminium outdoor equipment?

Proper cleaning and maintenance are crucial for preserving the appearance and performance of cast aluminium outdoor equipment. Here’s a detailed explanation of how to clean and maintain cast aluminium:

  • Regular Cleaning:
  • Regularly clean cast aluminium outdoor equipment to remove dirt, dust, and debris. Use a soft brush or cloth to gently scrub the surface with a mixture of mild soap and warm water. Avoid using abrasive cleaners or scrubbing pads that can scratch or damage the finish.

  • Rinse Thoroughly:
  • After cleaning, rinse the equipment thoroughly with clean water to remove any soap residue. Ensure all cleaning agents are completely washed off to prevent potential staining or discoloration.

  • Remove Stains:
  • If there are stubborn stains or marks on the cast aluminium, you can use a non-abrasive cleaner specifically formulated for aluminium surfaces. Apply the cleaner according to the manufacturer’s instructions, and gently scrub the stained area with a soft brush or cloth. Rinse thoroughly afterward.

  • Prevent Corrosion:
  • To prevent corrosion, it is essential to keep the cast aluminium equipment dry. After cleaning or exposure to rain, make sure to wipe off any moisture with a clean, dry cloth. Avoid leaving the equipment in damp or humid conditions for extended periods.

  • Apply a Protective Coating (optional):
  • Applying a protective coating, such as a clear lacquer or wax, can help enhance the durability and appearance of cast aluminium outdoor equipment. Before applying any coating, ensure the surface is clean and dry. Follow the manufacturer’s instructions for the specific coating product.

  • Inspect for Damage:
  • Regularly inspect the cast aluminium equipment for any signs of damage, such as cracks, chips, or loose parts. Address any issues promptly to prevent further damage or potential safety hazards. Depending on the severity of the damage, you may need to consult a professional for repair or replacement.

  • Store Properly:
  • If the outdoor equipment will not be used for an extended period, it is advisable to store it in a clean, dry area. Consider covering the equipment with a breathable protective cover to prevent dust buildup and protect it from harsh weather conditions.

By following these cleaning and maintenance practices, you can prolong the lifespan and maintain the aesthetic appeal of cast aluminium outdoor equipment. Regular care and attention will help ensure that the equipment continues to perform well and withstand the rigors of outdoor use.

cast aluminium

How is cast aluminium made, and what are the steps in the casting process?

The process of manufacturing cast aluminium involves several steps. Here’s a detailed explanation:

  1. Pattern Creation:
  2. The casting process begins with the creation of a pattern, which is a replica of the desired final product. The pattern can be made from various materials such as wood, metal, or plastic. It represents the shape and dimensions of the finished cast aluminium product.

  3. Mold Preparation:
  4. A mold is created by placing the pattern into a container and surrounding it with a molding material. The molding material can be sand, plaster, ceramic, or a mixture of these materials. The mold is designed to have a cavity that corresponds to the shape of the pattern.

  5. Mold Assembly:
  6. If the casting process requires multiple parts or complex shapes, the mold may consist of several pieces that are assembled together. This ensures that the final mold can be easily removed from the cast aluminium product.

  7. Melting and Pouring:
  8. The next step is to melt the aluminium. This is typically done in a furnace where aluminium scraps or ingots are heated to their melting point, which is around 660°C (1220°F). Once the aluminium is molten, it is poured into the prepared mold through a gating system, which includes channels and sprues.

  9. Solidification:
  10. As the molten aluminium is poured into the mold, it begins to cool and solidify. The cooling rate and time required for solidification depend on the size and complexity of the cast aluminium product. During this stage, the aluminium undergoes a phase change from liquid to solid, taking the shape of the mold cavity.

  11. Shakeout and Cleaning:
  12. After the cast aluminium has solidified and cooled, the mold is removed, typically by shaking or vibrating the mold. The solidified casting, often referred to as a “green casting,” is then separated from the mold material. The casting is inspected for any defects or imperfections, and excess material, such as risers or gating systems, is removed.

  13. Heat Treatment (Optional):
  14. In some cases, cast aluminium products may undergo heat treatment processes to improve their mechanical properties. Heat treatment can involve processes such as annealing, quenching, or tempering, depending on the desired properties and application requirements.

  15. Finishing Operations:
  16. The final step involves finishing operations to achieve the desired surface finish and dimensional accuracy. This may include machining, grinding, sanding, polishing, or applying coatings or finishes to the cast aluminium product. These processes ensure that the product meets the required specifications and quality standards.

The casting process can vary depending on the specific casting method used, such as sand casting, die casting, or investment casting. Each method has its own variations and requirements, but the overall steps mentioned above provide a general overview of how cast aluminium products are made.

China high quality Custom High Precision Professional OEM Aluminum Zinc Magnesium Alloy Squeeze Casting Die Casting Spare Parts for Automotive/Engine/Motor/Light Housing  China high quality Custom High Precision Professional OEM Aluminum Zinc Magnesium Alloy Squeeze Casting Die Casting Spare Parts for Automotive/Engine/Motor/Light Housing
editor by Dream 2024-05-08