Product Description

Product Description

Product Name Aluminum Die Casting Parts
Material A319, A325, A356, A360, A369, A380, A383, A384, A413, A535, 44300,  46000, AlSi9Mg, AlSi9Cu3, ADC12, ADC10, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Product Size Customer’s Drawing Required
Color Customer’s Requirements
Mould Design and produce by ourself
Drawing Provide by customer or design according to the sample.
Drawing Format Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc.
Process Aluminum Die Casting, Squeeze Casting+T6, Zinc Alloy Die Casting, CNC machining, Turning
Equipment Zinc Alloy Die Casting Machine, Aluminum Alloy Die Casting Machine, CNC Equipment, Ultrasonic Equipment, Polishing Machine, Grinding Machine, Automatic Tapping Machine, CMM 3D Coordinate Measuring Machine, 2.5D Manual Image Measuring Machine, Hardness Tester, Height Tester, Micrometer, etc.
Surface Treatment Trimming, Deburring, Polishing, Shot Blasting, Sand Blasting, Tumbling, Powder Coating, Anodizing, Passivation, Chemical Coating, Painting, Electroplating, Electrophoresis and so on.
Products Application Automotive Industry, Bicycle and Motorcycle, Agricultural Machinery, Construction, Door/Windows and Furniture, Household Appliance, Beauty and Medical, Consumer Electronics, Smart Home, Robotics, Communications, Luggage, etc.
Production Diagram Drawings or Samples > Mold Fabrication > Mold Test > Qualified Sample > Mass Production Die Casting > Deburring > Drilling&Tapping > Polishing > CNC Machining > Surface Treatment > Printing Logo > Quality Inspection > Packing > Shipping.

 

Certifications

Packaging & Shipping

You can enjoy a professional freight consulting services from us. Our freight consulting center provides you with freight consulting services based on the “C-Q-T” standard. We recommend a more convenient transportation method according to your city to ensure that you can receive goods more conveniently. And we also provide you with complete customs clearance information to help you clear customs more quickly. We will regularly push the dynamics of the cargo transportation for you to help you understand the product’s navigation route on the ship, arrival location, etc.

Company Profile

FAQ

Q: Is it possible to know how are my products going on without visiting your company?

A: Yes, it is. After the cooperation is reached, we will plan a perfect production solution for you. The Quality inspection team will track the production process and give regular feedback on the production progress to you. Our factory will also provide pictures and videos at any time. We can also let you see the real status of the order production through video calls.

Q: Will my drawings be safe after sending them to you?

A: Sure. We have a strict privacy policy and will protect each customer’s information. It will only be given to the person you designate with your permission.

Q: What shall we do if we do not have drawings?

A: Don’t worry. HULK Metal has 2 ways to deal with it:
First, if you have product samples, you can send them to us, and we will measure the size for you after receiving the samples;
Second, you can provide product pictures or hand drawings with dimension marks.
We will draw a drawing and send it to you after you place your order.

Q: Are you a trading company or factory?

A: HULK Metal is a comprehensive enterprise that not only has its own factory but also partner factories of the same standard as ours. It also has a complete supply chain, which can provide you with more comprehensive services.
 

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Material: Aluminum
Surface Preparation: Electroplating
Pressure Chamber Structure: Horizontal
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

What design considerations are there when working with cast aluminium?

When working with cast aluminium, several design considerations should be taken into account to ensure successful and efficient manufacturing. Here’s a detailed explanation:

1. Wall Thickness: Maintaining uniform wall thickness is crucial in cast aluminium design. Thick sections can lead to slower solidification, increased porosity, and potential shrinkage defects. Conversely, excessively thin sections may result in poor mold filling and insufficient mechanical strength. Design guidelines should be followed to optimize wall thickness and ensure proper solidification during casting.

2. Corner Radii and Fillets: Incorporating generous corner radii and fillets in cast aluminium designs helps minimize stress concentration and prevent the formation of sharp edges. Smooth transitions between wall sections, ribs, and bosses improve the overall strength and integrity of the casting.

3. Draft Angles: Draft angles are necessary to facilitate the removal of the casting from the mold. Adequate draft angles allow for smooth ejection, reducing the risk of damage to the casting and ensuring consistent production. Typically, a minimum draft angle of 1-3 degrees per side is recommended for cast aluminium parts.

4. Rib Design: Ribs are often used to provide additional strength and rigidity to cast aluminium components. Designing ribs with proper thickness, height, and filleting helps prevent distortion and ensures effective heat dissipation during casting and subsequent use.

5. Undercuts and Core Pulls: Complex cast aluminium designs may require the use of cores or slides for creating undercuts or internal features. These features should be designed with care to allow for easy removal of the casting from the mold. Proper consideration of core placement, shape, and release mechanisms is essential to avoid casting defects and ensure smooth production.

6. Parting Line: The parting line is the interface where the two halves of the mold meet. It is important to carefully consider the location of the parting line to minimize the need for additional machining and to ensure good dimensional accuracy. The parting line should be strategically placed to avoid critical features and maintain the overall integrity of the casting.

7. Surface Finish and Texture: Cast aluminium parts often require specific surface finishes and textures for both functional and aesthetic purposes. Design considerations should be given to the desired surface finish, such as smoothness, textures, and the location of parting lines, to achieve the desired appearance and performance of the final product.

8. Material Selection: The selection of the appropriate aluminium alloy for the specific application is crucial. Different aluminium alloys have varying mechanical properties, corrosion resistance, and casting characteristics. Understanding the requirements of the part and selecting the suitable alloy will ensure optimal performance and cost-effectiveness.

9. Tolerances and Machining Allowances: Design tolerances and machining allowances should be carefully defined to accommodate the expected dimensional variations during casting and post-casting processes. It is essential to consider the shrinkage and distortion tendencies of cast aluminium and provide appropriate tolerances to achieve the desired fit and functionality of the final assembly.

10. Testing and Prototyping: Testing and prototyping are essential steps in the design process for cast aluminium parts. Physical prototypes and computer simulations can help identify potential issues, validate the design, and optimize the casting process before full-scale production. Performing thorough testing and evaluation ensures the final design meets the required performance and quality standards.

By considering these design considerations, engineers and designers can optimize the manufacturability, functionality, and performance of cast aluminium components. Collaboration between designers, casting experts, and manufacturers is often valuable to ensure the best outcomes in terms of cost, quality, and efficiency.

cast aluminium

What types of finishes can be applied to cast aluminium?

Cast aluminium can be finished with various types of coatings and finishes to enhance its appearance, protect it from corrosion, and provide additional durability. Here are some common types of finishes that can be applied to cast aluminium:

  • Paint:
  • Painting is a popular finishing option for cast aluminium. It allows for a wide range of color choices and can be used to achieve different textures and finishes, such as matte, glossy, or metallic. Paint provides both aesthetic appeal and a protective layer to shield the aluminium from environmental factors.

  • Powder Coating:
  • Powder coating is a dry finishing process where a fine powder is electrostatically applied to the cast aluminium surface. The powder adheres to the metal and is then cured under heat, forming a durable, uniform, and smooth coating. Powder coating offers excellent corrosion resistance, impact resistance, and color options, making it a popular choice for outdoor furniture, automotive parts, and architectural applications.

  • Anodizing:
  • Anodizing is an electrochemical process that creates a controlled oxide layer on the surface of aluminium. It enhances the natural corrosion resistance of aluminium and provides a more durable finish. Anodized finishes can range from clear or natural to various colors, depending on the type of anodizing process used. Anodized cast aluminium is commonly used in architectural applications, electronics, and consumer goods.

  • Polishing:
  • Polishing is a mechanical finishing process that creates a smooth, reflective surface on cast aluminium. It involves using abrasives and polishing compounds to remove imperfections and scratches, resulting in a shiny and lustrous finish. Polished aluminium can be left untreated for a bright, metallic appearance, or it can be further coated or protected with clear lacquer or wax.

  • Brushed or Satin Finish:
  • A brushed or satin finish is achieved by brushing the surface of cast aluminium with abrasive materials or using mechanical techniques. This creates a textured, matte finish with visible brush marks. Brushed or satin finishes are commonly used in architectural applications, decorative elements, and furniture.

  • Antique or Patina Finish:
  • An antique or patina finish is designed to give cast aluminium a weathered or aged appearance. This finish is achieved through chemical treatments or special coatings that create an oxidized or tarnished effect on the surface. Antique finishes are often used in decorative pieces, art, and furniture to add character and vintage appeal.

The choice of finish for cast aluminium depends on the desired aesthetic, functional requirements, and the intended application of the product. Different finishes offer varying levels of protection, durability, and visual effects, allowing for customization and versatility in the use of cast aluminium.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

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editor by Dream 2024-04-25