Product Description

Detailed Photos

 

 

Product Parameters

 

Process Aluminum Die casting, Zinc Alloy die casting,CNC machining,Surface Treatment
Production Equipment Cold chamber die casting machine:280T/360T/400T/500T/800T/1250T.
CNC Centers.
CNC Lathes.
Inspection Equipment CMM,X-RAY
Material Aluminum Alloy: A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9CU3, ADC12, ZL102, ZL104, ZL108, YL112
Zinc Alloy: Zamak 2,3,5,7 ect.
Surface Trimming, Deburring,Polishing, Sand blasting,Vibration, Powder coating, Anodizing, Chrome
Software Assistance Pro-e/Solid work/UG/Auto CAD
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Company Profile

HangZhou Xihu (West Lake) Dis. HongXiang Casting Co,Ltd is a Professional manufacturer of die casting products and die casting mold.We are located in HangZhou,zHangZhoug,china.We can produce all kinds of aluminum&zinc nonstandard products according to your’ designs. We assists manufacturers who require aluminum&zinc die cast parts. These industries include: Automotive,Appliance, machine, Communications, Small engines, Garden, Housing, Transportation, Lighting, white goods.
There are some facts about us company;
> 280T/360T/400T/500T/800T/1250T die casting machines
> Three Shifts, Shorten Production Time
> ISO9001 Certification
Our customers use us because:
> Fast Die casting Part Production and Delivery
> Reasonable price
> We can in many cases Add value to our customer’s products. Added value would be secondary operations such as machining, powder coating, sand blasting, vibration,
painting, Polishing, assembly and packaging.
> We make new mold by ourselves, we have 25 years’ experience of mold
making. So we can fix mold quickly once we meet problems in production.
> Good transportation, 15 mins by truck to HangZhou port.
> We use CMM and X-Ray to ensure our products’ quality.
> we have wide die casting tone range so we can available different sizes products

Factory Tour

Exhibition Photos

 

Customers Photos

 

Packaging & Shipping

It mainly depends on parts dimensions, customers requirements.

FAQ
1. Are you factory or trading company 
A:We are factory and we have export rights.

2.What is the lead time for mold and samples?
A.We can finish it and send you samples after 30-70days, different molds lead time mainly becuase of mold dimension and mold complexity

3. Shipping
A. For samples,FEDEX, DHL, UPS, TNT etc can be provided.
B. For massive order,we can arrange shipment by sea or by air according to your requirement

4. What is the payment for the order?
A:For Mould/tooling and sample : 50% deposit pay by Order, rest 50% pay after sample approval.
    For production Order for new Customers : we request 30% down payment, rest 70% pay by copy of Original B/L copy.
    

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Polishing,Deburring,Sanb Blasting,Powder Coating
Customization:
Available

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cast aluminium

What design considerations are there when working with cast aluminium?

When working with cast aluminium, several design considerations should be taken into account to ensure successful and efficient manufacturing. Here’s a detailed explanation:

1. Wall Thickness: Maintaining uniform wall thickness is crucial in cast aluminium design. Thick sections can lead to slower solidification, increased porosity, and potential shrinkage defects. Conversely, excessively thin sections may result in poor mold filling and insufficient mechanical strength. Design guidelines should be followed to optimize wall thickness and ensure proper solidification during casting.

2. Corner Radii and Fillets: Incorporating generous corner radii and fillets in cast aluminium designs helps minimize stress concentration and prevent the formation of sharp edges. Smooth transitions between wall sections, ribs, and bosses improve the overall strength and integrity of the casting.

3. Draft Angles: Draft angles are necessary to facilitate the removal of the casting from the mold. Adequate draft angles allow for smooth ejection, reducing the risk of damage to the casting and ensuring consistent production. Typically, a minimum draft angle of 1-3 degrees per side is recommended for cast aluminium parts.

4. Rib Design: Ribs are often used to provide additional strength and rigidity to cast aluminium components. Designing ribs with proper thickness, height, and filleting helps prevent distortion and ensures effective heat dissipation during casting and subsequent use.

5. Undercuts and Core Pulls: Complex cast aluminium designs may require the use of cores or slides for creating undercuts or internal features. These features should be designed with care to allow for easy removal of the casting from the mold. Proper consideration of core placement, shape, and release mechanisms is essential to avoid casting defects and ensure smooth production.

6. Parting Line: The parting line is the interface where the two halves of the mold meet. It is important to carefully consider the location of the parting line to minimize the need for additional machining and to ensure good dimensional accuracy. The parting line should be strategically placed to avoid critical features and maintain the overall integrity of the casting.

7. Surface Finish and Texture: Cast aluminium parts often require specific surface finishes and textures for both functional and aesthetic purposes. Design considerations should be given to the desired surface finish, such as smoothness, textures, and the location of parting lines, to achieve the desired appearance and performance of the final product.

8. Material Selection: The selection of the appropriate aluminium alloy for the specific application is crucial. Different aluminium alloys have varying mechanical properties, corrosion resistance, and casting characteristics. Understanding the requirements of the part and selecting the suitable alloy will ensure optimal performance and cost-effectiveness.

9. Tolerances and Machining Allowances: Design tolerances and machining allowances should be carefully defined to accommodate the expected dimensional variations during casting and post-casting processes. It is essential to consider the shrinkage and distortion tendencies of cast aluminium and provide appropriate tolerances to achieve the desired fit and functionality of the final assembly.

10. Testing and Prototyping: Testing and prototyping are essential steps in the design process for cast aluminium parts. Physical prototypes and computer simulations can help identify potential issues, validate the design, and optimize the casting process before full-scale production. Performing thorough testing and evaluation ensures the final design meets the required performance and quality standards.

By considering these design considerations, engineers and designers can optimize the manufacturability, functionality, and performance of cast aluminium components. Collaboration between designers, casting experts, and manufacturers is often valuable to ensure the best outcomes in terms of cost, quality, and efficiency.

cast aluminium

How does cast aluminium withstand environmental and weather conditions?

Cast aluminium exhibits several characteristics that enable it to withstand various environmental and weather conditions. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the primary reasons cast aluminium is highly durable in outdoor environments is its excellent corrosion resistance. Aluminium naturally forms a thin oxide layer on its surface when exposed to air, which acts as a protective barrier against corrosion. This oxide layer prevents the underlying metal from coming into direct contact with moisture, oxygen, and other corrosive elements in the environment.

  • Passivation:
  • Cast aluminium undergoes a process called passivation, where the surface of the metal is chemically treated or anodized to enhance its corrosion resistance. Passivation helps create a thicker and more stable oxide layer, making the aluminium even more resistant to degradation caused by exposure to moisture, salts, and pollutants.

  • UV Resistance:
  • Cast aluminium is also highly resistant to UV radiation from the sun. Unlike some other materials, aluminium does not degrade or become brittle when exposed to prolonged sunlight. This UV resistance makes cast aluminium suitable for outdoor applications, as it can maintain its structural integrity and appearance over time without fading or discoloration.

  • Thermal Stability:
  • Aluminium has excellent thermal stability, allowing it to withstand extreme temperature variations without significant changes in its properties. Cast aluminium can expand and contract with temperature fluctuations, making it less prone to warping or cracking due to thermal stress. This property is particularly advantageous in outdoor environments where temperature changes can be substantial.

  • Lightweight:
  • The lightweight nature of cast aluminium contributes to its ability to withstand environmental conditions. Unlike heavier metals such as iron or steel, aluminium is less susceptible to fatigue or structural damage caused by its own weight. This characteristic makes cast aluminium furniture or structures more resistant to deformation or collapse, even under the forces exerted by wind or other external factors.

  • Durability:
  • Cast aluminium is known for its overall durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including impacts, vibrations, and mechanical stress. It is not prone to cracking, splitting, or rotting like wood, making it highly durable in various weather conditions.

  • Low Maintenance:
  • Outdoor products made from cast aluminium require minimal maintenance. The inherent corrosion resistance of aluminium eliminates the need for frequent painting or protective coatings. Simple cleaning with mild soap and water, along with occasional waxing or polishing, is usually sufficient to maintain the appearance and performance of cast aluminium products.

The combination of corrosion resistance, passivation, UV resistance, thermal stability, lightweight construction, durability, and low maintenance makes cast aluminium an excellent choice for outdoor applications. It can withstand environmental and weather conditions while retaining its structural integrity, appearance, and functionality over an extended period.

cast aluminium

How is cast aluminium made, and what are the steps in the casting process?

The process of manufacturing cast aluminium involves several steps. Here’s a detailed explanation:

  1. Pattern Creation:
  2. The casting process begins with the creation of a pattern, which is a replica of the desired final product. The pattern can be made from various materials such as wood, metal, or plastic. It represents the shape and dimensions of the finished cast aluminium product.

  3. Mold Preparation:
  4. A mold is created by placing the pattern into a container and surrounding it with a molding material. The molding material can be sand, plaster, ceramic, or a mixture of these materials. The mold is designed to have a cavity that corresponds to the shape of the pattern.

  5. Mold Assembly:
  6. If the casting process requires multiple parts or complex shapes, the mold may consist of several pieces that are assembled together. This ensures that the final mold can be easily removed from the cast aluminium product.

  7. Melting and Pouring:
  8. The next step is to melt the aluminium. This is typically done in a furnace where aluminium scraps or ingots are heated to their melting point, which is around 660°C (1220°F). Once the aluminium is molten, it is poured into the prepared mold through a gating system, which includes channels and sprues.

  9. Solidification:
  10. As the molten aluminium is poured into the mold, it begins to cool and solidify. The cooling rate and time required for solidification depend on the size and complexity of the cast aluminium product. During this stage, the aluminium undergoes a phase change from liquid to solid, taking the shape of the mold cavity.

  11. Shakeout and Cleaning:
  12. After the cast aluminium has solidified and cooled, the mold is removed, typically by shaking or vibrating the mold. The solidified casting, often referred to as a “green casting,” is then separated from the mold material. The casting is inspected for any defects or imperfections, and excess material, such as risers or gating systems, is removed.

  13. Heat Treatment (Optional):
  14. In some cases, cast aluminium products may undergo heat treatment processes to improve their mechanical properties. Heat treatment can involve processes such as annealing, quenching, or tempering, depending on the desired properties and application requirements.

  15. Finishing Operations:
  16. The final step involves finishing operations to achieve the desired surface finish and dimensional accuracy. This may include machining, grinding, sanding, polishing, or applying coatings or finishes to the cast aluminium product. These processes ensure that the product meets the required specifications and quality standards.

The casting process can vary depending on the specific casting method used, such as sand casting, die casting, or investment casting. Each method has its own variations and requirements, but the overall steps mentioned above provide a general overview of how cast aluminium products are made.

China manufacturer Customs Aluminum Die Casting for Motorcycle Engine Parts  China manufacturer Customs Aluminum Die Casting for Motorcycle Engine Parts
editor by CX 2023-12-12