Product Description

 

Product Description

Product Name Casting Parts
Material A319, A325, A356, A360, A369, A380, A383, A384, A413, A535, 44300,  46000, AlSi9Mg, AlSi9Cu3, ADC12, ADC10, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Product Size Customer’s Drawing Required
Color Customer’s Requirements
Mould Design and produce by ourself
Drawing Provide by customer or design according to the sample.
Drawing Format Pro/E, AutoCAD, Solidworks, CAXA, UG, CAD, CAM, CAE, STP, IGES, etc.
Process Aluminum Die Casting, Squeeze Casting+T6, Zinc Alloy Die Casting, CNC machining, Turning
Equipment Zinc Alloy Die Casting Machine, Aluminum Alloy Die Casting Machine, CNC Equipment, Ultrasonic Equipment, Polishing Machine, Grinding Machine, Automatic Tapping Machine, CMM 3D Coordinate Measuring Machine, 2.5D Manual Image Measuring Machine, Hardness Tester, Height Tester, Micrometer, etc.
Surface Treatment Trimming, Deburring, Polishing, Shot Blasting, Sand Blasting, Tumbling, Powder Coating, Anodizing, Passivation, Chemical Coating, Painting, Electroplating, Electrophoresis and so on.
Products Application Automotive Industry, Bicycle and Motorcycle, Agricultural Machinery, Construction, Door/Windows and Furniture, Household Appliance, Beauty and Medical, Consumer Electronics, Smart Home, Robotics, Communications, Luggage, etc.
Production Diagram Drawings or Samples > Mold Fabrication > Mold Test > Qualified Sample > Mass Production Die Casting > Deburring > Drilling&Tapping > Polishing > CNC Machining > Surface Treatment > Printing Logo > Quality Inspection > Packing > Shipping.

 

Certifications

Packaging & Shipping

You can enjoy a professional freight consulting services from us. Our freight consulting center provides you with freight consulting services based on the “C-Q-T” standard. We recommend a more convenient transportation method according to your city to ensure that you can receive goods more conveniently. And we also provide you with complete customs clearance information to help you clear customs more quickly. We will regularly push the dynamics of the cargo transportation for you to help you understand the product’s navigation route on the ship, arrival location, etc.

Company Profile

FAQ

Q: Is it possible to know how are my products going on without visiting your company?

A: Yes, it is. After the cooperation is reached, we will plan a perfect production solution for you. The Quality inspection team will track the production process and give regular feedback on the production progress to you. Our factory will also provide pictures and videos at any time. We can also let you see the real status of the order production through video calls.

Q: Will my drawings be safe after sending them to you?

A: Sure. We have a strict privacy policy and will protect each customer’s information. It will only be given to the person you designate with your permission.

Q: What shall we do if we do not have drawings?

A: Don’t worry. HULK Metal has 2 ways to deal with it:
First, if you have product samples, you can send them to us, and we will measure the size for you after receiving the samples;
Second, you can provide product pictures or hand drawings with dimension marks.
We will draw a drawing and send it to you after you place your order.

Q: Are you a trading company or factory?

A: HULK Metal is a comprehensive enterprise that not only has its own factory but also partner factories of the same standard as ours. It also has a complete supply chain, which can provide you with more comprehensive services.
 

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Machining: Aluminum Die Casting
Material: Aluminum
Surface Preparation: Electroplating
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

Are there any limitations to the shapes and sizes that can be achieved with cast aluminium?

When it comes to casting aluminium, there are certain limitations to consider regarding the shapes and sizes that can be achieved. Here’s a detailed explanation:

1. Complexity of Shapes: While cast aluminium allows for the production of intricate and complex shapes, there are limits to the level of complexity that can be achieved compared to other manufacturing processes such as machining. The use of cores and slides can enable the creation of undercuts and internal features, but excessively complex geometries may pose challenges during the casting process, leading to increased production time and costs.

2. Wall Thickness: Casting aluminium is well-suited for producing parts with varying wall thicknesses. However, excessively thin sections or abrupt transitions between thick and thin sections can result in casting defects such as porosity, shrinkage, and inadequate mechanical strength. Design guidelines should be followed to ensure proper wall thickness and avoid potential issues.

3. Size and Weight: Cast aluminium can be used to produce both small and large components, ranging from a few grams to several tons. However, casting larger and heavier parts may require specialized equipment and facilities to accommodate the size and weight of the casting. Additionally, handling and transportation considerations must be taken into account for larger castings.

4. Dimensional Accuracy: Achieving precise dimensional accuracy can be more challenging with cast aluminium compared to other manufacturing processes like machining. Shrinkage and distortion during the cooling and solidification process can result in slight variations in the final dimensions of the casting. Design tolerances and post-casting machining processes may be necessary to achieve the desired dimensional accuracy.

5. Surface Finish: Cast aluminium surfaces may exhibit a textured or slightly rough finish compared to the smooth finish achieved through machining processes. The surface finish of cast aluminium parts can be influenced by factors such as the quality of the mold, the casting process, and the material used. Additional post-casting processes such as grinding, polishing, or coating may be required to achieve the desired surface finish.

6. Weight Distribution: The distribution of weight within a cast aluminium part can affect its mechanical properties, stability, and performance. Uneven weight distribution or localized thick sections can lead to imbalance, reduced structural integrity, and potential issues during assembly or use. Proper design considerations should be given to weight distribution to ensure optimal performance and functionality.

7. Machining Allowances: Cast aluminium parts often require machining operations to achieve the final dimensions, features, and surface finish. Designing with appropriate machining allowances is necessary to account for the expected dimensional variations during the casting process. Machining allowances should be included in the design to allow for post-casting machining operations and achieve the desired specifications.

Despite these limitations, cast aluminium remains a versatile manufacturing method capable of producing a wide range of shapes and sizes. By understanding and working within the constraints of the casting process, engineers and designers can leverage the benefits of cast aluminium while optimizing the design for manufacturability and functionality.

cast aluminium

What types of finishes can be applied to cast aluminium?

Cast aluminium can be finished with various types of coatings and finishes to enhance its appearance, protect it from corrosion, and provide additional durability. Here are some common types of finishes that can be applied to cast aluminium:

  • Paint:
  • Painting is a popular finishing option for cast aluminium. It allows for a wide range of color choices and can be used to achieve different textures and finishes, such as matte, glossy, or metallic. Paint provides both aesthetic appeal and a protective layer to shield the aluminium from environmental factors.

  • Powder Coating:
  • Powder coating is a dry finishing process where a fine powder is electrostatically applied to the cast aluminium surface. The powder adheres to the metal and is then cured under heat, forming a durable, uniform, and smooth coating. Powder coating offers excellent corrosion resistance, impact resistance, and color options, making it a popular choice for outdoor furniture, automotive parts, and architectural applications.

  • Anodizing:
  • Anodizing is an electrochemical process that creates a controlled oxide layer on the surface of aluminium. It enhances the natural corrosion resistance of aluminium and provides a more durable finish. Anodized finishes can range from clear or natural to various colors, depending on the type of anodizing process used. Anodized cast aluminium is commonly used in architectural applications, electronics, and consumer goods.

  • Polishing:
  • Polishing is a mechanical finishing process that creates a smooth, reflective surface on cast aluminium. It involves using abrasives and polishing compounds to remove imperfections and scratches, resulting in a shiny and lustrous finish. Polished aluminium can be left untreated for a bright, metallic appearance, or it can be further coated or protected with clear lacquer or wax.

  • Brushed or Satin Finish:
  • A brushed or satin finish is achieved by brushing the surface of cast aluminium with abrasive materials or using mechanical techniques. This creates a textured, matte finish with visible brush marks. Brushed or satin finishes are commonly used in architectural applications, decorative elements, and furniture.

  • Antique or Patina Finish:
  • An antique or patina finish is designed to give cast aluminium a weathered or aged appearance. This finish is achieved through chemical treatments or special coatings that create an oxidized or tarnished effect on the surface. Antique finishes are often used in decorative pieces, art, and furniture to add character and vintage appeal.

The choice of finish for cast aluminium depends on the desired aesthetic, functional requirements, and the intended application of the product. Different finishes offer varying levels of protection, durability, and visual effects, allowing for customization and versatility in the use of cast aluminium.

cast aluminium

What properties make cast aluminium suitable for outdoor furniture?

Cast aluminium possesses several properties that make it highly suitable for outdoor furniture. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the key properties of cast aluminium is its excellent corrosion resistance. Aluminium naturally forms a protective oxide layer on its surface, which acts as a barrier against environmental factors such as moisture, oxygen, and UV radiation. This inherent corrosion resistance allows cast aluminium outdoor furniture to withstand exposure to rain, humidity, and other outdoor elements without rusting or deteriorating.

  • Lightweight:
  • Cast aluminium is significantly lighter than other metals commonly used in furniture, such as iron or steel. This lightweight property makes cast aluminium furniture easy to move and rearrange in outdoor spaces. It is particularly advantageous for larger furniture pieces, such as dining sets or lounge chairs, as it allows for effortless transportation and storage.

  • Durability:
  • Cast aluminium is known for its durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including exposure to sunlight, temperature variations, and frequent handling. Unlike wood, cast aluminium is not prone to cracking, warping, or rotting, making it an ideal choice for outdoor furniture that needs to withstand different weather conditions.

  • Low Maintenance:
  • Outdoor furniture made from cast aluminium requires minimal maintenance. The corrosion-resistant nature of aluminium eliminates the need for regular painting or protective coatings. Cast aluminium furniture can be easily cleaned with mild soap and water, and occasional application of a protective wax or polish can help maintain its appearance over time.

  • Aesthetic Appeal:
  • Cast aluminium furniture offers a wide range of design options and finishes. It can be intricately molded and shaped to create various styles and patterns, allowing for visually appealing outdoor furniture designs. Cast aluminium can also be finished with different coatings or powder coatings, providing options for color customization and enhancing its aesthetic appeal.

  • Comfort:
  • Along with its functional properties, cast aluminium furniture can be designed with comfort in mind. Cushions or padded seating can be added to enhance the comfort level, making it suitable for extended outdoor lounging or dining experiences.

The combination of corrosion resistance, lightweight construction, durability, low maintenance, aesthetic versatility, and comfort makes cast aluminium an excellent choice for outdoor furniture. It can withstand outdoor conditions while providing a visually appealing and comfortable seating or dining experience.

China manufacturer High Precision OEM Iron Stainless Steel Aluminum Parts Die Sand Investment Lost Wax Metal Casting  China manufacturer High Precision OEM Iron Stainless Steel Aluminum Parts Die Sand Investment Lost Wax Metal Casting
editor by CX 2024-04-10