Product Description

YOUR DESIGN WE HELP TO ACHIEVE,AS YOUR SINCERE PARTNER!

SINCERITY QUALITY COMPETENCE

General Products Application /Service Area:
Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Product Name OEM Service Aluminum A356-T6 High Pressure Gravity Die Casting
Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting Tolerance

CT4-6 for Permanent Molding, Die Casting.

Applicable Material for casting

A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302,
Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2
Or according to customer requirements
 

Casting Blank Size /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight Range from 0.01kg-50kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment T5~T6
Applicable Finish Surface Treatment Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating,
Finish Painting, Anodize (White or Black Color)
MOQ 1000pcs per batch
 
Lead Time 45days from the receipt date of Crane Spare Parts Gear

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 

Product Application

Agricultural equipment Armament Automobile industry Computing equipment
• Medical / dental instruments • Measuring instruments • Miscellaneous equipment • Pharmaceutical industry
• Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves
•Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections

 

Manufacturing Process

1, Aluminium die casting is a process of injection aluminum alloy under pressure, which produces parts in high volume at low costs.
2, There are 2 processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from 1 second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium alloy parts.
4, Any aluminium alloy die casting parts are customized according to the clients’ drawing or samples.
5, Certification: as customer’s requirements.

Die casting parts

Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting diecan contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your diecast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings. Depending on the
requirements, we supply die cast surfaces for decorative uses, improved corrosion protection or improved wear resistance.
Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.

Technical Support:
ZheJiang CHINAMFG is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CHINAMFG WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

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Our Company

ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
Branch of CHINAMFG Industry Ltd.

 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Customer

How do We Work with Our Clients?
 

1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.;
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Our Team


Why choose us?

1. High skilled and well-trained working team under good management environment.
2. Quick response and support for any inquiries.
3. Over 10 years professional manufacture experience to ensure high quality of your products.
4. Large and strong production capacity to meet your demand.
5. High Quality standard and hygienic environment.

6. We have very strict quality control process:

In coming Quality control (IQC) – All incoming raw material are checked before used.

In process quality control (IPQC) – Perform inspections during the manufacturing process.
Final quality control (FQC) – All finished goods are inspected according to our quality standard for
each products.
Outgoing Quality Control (OQC) – Our QC team will 100% full inspection before it goes out for
shipment.
Proper Quarantine procedure – For those products got rejected to pass the quality control, they will
specially marked and dispose.
7. Good after sales services

8. Passed ISO 9001 and provide SGS/ RoHS certification if needed.


 

Our Package :

 

Packing & Delivery (Show As Above):

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. What do you do?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
We custom make metal or CHINAMFG according to your drawings or samples.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Vehicle Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Powder Coating, Painting etc.
Samples:
US$ 0.2/kg
1 kg(Min.Order)

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Customization:
Available

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cast aluminium

What industries most commonly use cast aluminium parts?

Cast aluminium parts find applications in various industries due to their desirable properties and versatility. Here’s a detailed explanation:

Cast aluminium, known for its lightweight, corrosion resistance, and good mechanical properties, is widely used in the following industries:

  • Automotive Industry:
  • The automotive industry extensively utilizes cast aluminium parts. These parts include engine blocks, cylinder heads, transmission cases, wheels, suspension components, and various other structural and decorative elements. The lightweight nature of cast aluminium helps improve fuel efficiency, while its strength and durability meet the requirements of automotive applications.

  • Aerospace Industry:
  • Cast aluminium parts have significant applications in the aerospace sector. They are used in aircraft components such as engine components, airframe structures, landing gear parts, and interior fittings. The combination of strength, corrosion resistance, and weight savings make cast aluminium suitable for aerospace applications where high performance and reliability are crucial.

  • Electronics Industry:
  • The electronics industry benefits from cast aluminium parts for their thermal management properties. Cast aluminium heat sinks are commonly used to dissipate heat generated by electronic components such as CPUs, power amplifiers, LED lights, and power modules. The high thermal conductivity of aluminium allows efficient heat transfer and helps maintain optimal operating temperatures.

  • Construction and Architecture:
  • In the construction and architecture industries, cast aluminium parts are utilized for both functional and decorative purposes. Cast aluminium is used in window and door frames, curtain walls, roofing systems, cladding panels, and various architectural elements. Its corrosion resistance, lightweight, and design flexibility make it a popular choice in construction projects.

  • Consumer Goods:
  • Cast aluminium parts are commonly found in consumer goods such as household appliances, kitchenware, furniture, and sporting equipment. Cookware, coffee makers, toasters, and fans often incorporate cast aluminium due to its excellent heat conduction properties and durability. Additionally, aluminium’s aesthetic appeal allows it to be used in decorative items and furniture designs.

  • Industrial Machinery and Equipment:
  • Cast aluminium parts are widely used in industrial machinery and equipment. Components such as pump housings, valves, gears, conveyor systems, and machine frames often utilize cast aluminium due to its strength, light weight, and corrosion resistance. These properties make cast aluminium suitable for various industrial applications.

It’s important to note that the use of cast aluminium parts is not limited to these industries alone. They are also employed in marine applications, energy and power generation, medical equipment, agricultural machinery, and many other sectors where the properties of cast aluminium provide advantages for specific applications.

In summary, cast aluminium parts are commonly used in industries such as automotive, aerospace, electronics, construction, consumer goods, and industrial machinery. The material’s combination of lightweight, corrosion resistance, strength, and thermal properties make it a versatile choice in various applications across different sectors.

cast aluminium

How do you clean and maintain cast aluminium outdoor equipment?

Proper cleaning and maintenance are crucial for preserving the appearance and performance of cast aluminium outdoor equipment. Here’s a detailed explanation of how to clean and maintain cast aluminium:

  • Regular Cleaning:
  • Regularly clean cast aluminium outdoor equipment to remove dirt, dust, and debris. Use a soft brush or cloth to gently scrub the surface with a mixture of mild soap and warm water. Avoid using abrasive cleaners or scrubbing pads that can scratch or damage the finish.

  • Rinse Thoroughly:
  • After cleaning, rinse the equipment thoroughly with clean water to remove any soap residue. Ensure all cleaning agents are completely washed off to prevent potential staining or discoloration.

  • Remove Stains:
  • If there are stubborn stains or marks on the cast aluminium, you can use a non-abrasive cleaner specifically formulated for aluminium surfaces. Apply the cleaner according to the manufacturer’s instructions, and gently scrub the stained area with a soft brush or cloth. Rinse thoroughly afterward.

  • Prevent Corrosion:
  • To prevent corrosion, it is essential to keep the cast aluminium equipment dry. After cleaning or exposure to rain, make sure to wipe off any moisture with a clean, dry cloth. Avoid leaving the equipment in damp or humid conditions for extended periods.

  • Apply a Protective Coating (optional):
  • Applying a protective coating, such as a clear lacquer or wax, can help enhance the durability and appearance of cast aluminium outdoor equipment. Before applying any coating, ensure the surface is clean and dry. Follow the manufacturer’s instructions for the specific coating product.

  • Inspect for Damage:
  • Regularly inspect the cast aluminium equipment for any signs of damage, such as cracks, chips, or loose parts. Address any issues promptly to prevent further damage or potential safety hazards. Depending on the severity of the damage, you may need to consult a professional for repair or replacement.

  • Store Properly:
  • If the outdoor equipment will not be used for an extended period, it is advisable to store it in a clean, dry area. Consider covering the equipment with a breathable protective cover to prevent dust buildup and protect it from harsh weather conditions.

By following these cleaning and maintenance practices, you can prolong the lifespan and maintain the aesthetic appeal of cast aluminium outdoor equipment. Regular care and attention will help ensure that the equipment continues to perform well and withstand the rigors of outdoor use.

cast aluminium

How does cast aluminium differ from wrought aluminium?

Cast aluminium and wrought aluminium are two different forms of aluminum that differ in their manufacturing processes and properties. Here’s a detailed explanation:

Manufacturing Process:

  • Cast Aluminium:
  • Cast aluminium is produced by pouring molten aluminium into a mold or die, allowing it to solidify and take the shape of the mold. This process is called casting. Cast aluminium components are typically created in large batches using specialized casting techniques such as sand casting, die casting, or investment casting.

  • Wrought Aluminium:
  • Wrought aluminium is produced through a series of mechanical processes, typically starting with the casting of ingots or billets. The ingots or billets are then subjected to various shaping processes, such as rolling, extrusion, forging, or drawing. These processes deform the aluminium material and shape it into the desired form, such as sheets, plates, bars, or profiles.

Mechanical Properties:

  • Cast Aluminium:
  • Cast aluminium has a coarse-grained microstructure due to the rapid solidification process during casting. This microstructure can result in lower mechanical strength and reduced ductility compared to wrought aluminium. However, cast aluminium can still exhibit sufficient strength and rigidity for many applications.

  • Wrought Aluminium:
  • Wrought aluminium has a refined and more uniform microstructure due to the mechanical processing it undergoes. This results in improved mechanical properties, including higher strength, better ductility, and enhanced toughness compared to cast aluminium. Wrought aluminium is often preferred for applications that require superior mechanical performance.

<strong.Surface Finish:

  • Cast Aluminium:
  • Cast aluminium surfaces typically have a textured or slightly rough appearance due to the nature of the casting process. The surface finish of cast aluminium can vary depending on the casting method used and the quality of the mold. Additional machining or surface treatments may be required to achieve a smoother or more polished finish.

  • Wrought Aluminium:
  • Wrought aluminium surfaces can achieve a smoother and more refined finish compared to cast aluminium. The mechanical processing involved in the production of wrought aluminium helps create a more uniform surface texture. Wrought aluminium can be further treated or finished to achieve various surface qualities, such as brushed, polished, or anodized finishes.

Application Suitability:

  • Cast Aluminium:
  • Cast aluminium is commonly used for applications that prioritize ease of manufacturing, complex shapes, or cost-efficiency. It is often found in automotive components, household appliances, decorative items, and low-stress structural applications.

  • Wrought Aluminium:
  • Wrought aluminium is preferred for applications that require superior mechanical properties, tight tolerances, or specific surface finishes. It is commonly used in aerospace components, high-strength structures, precision parts, and applications where formability and strength are critical.

It’s important to note that the choice between cast aluminium and wrought aluminium depends on the specific requirements of the application, considering factors such as mechanical performance, surface finish, complexity of the design, and cost considerations.

China manufacturer OEM Service Aluminum A356-T6 High Pressure Gravity Die Casting  China manufacturer OEM Service Aluminum A356-T6 High Pressure Gravity Die Casting
editor by CX 2023-12-04