Product Description

 

Product Description

 

Model NO. OEM/ODM Pressure Chamber Structure Horizontal
Tolerance Grade ±0.01MM Casting Surface Quality Level Customized
Material ADC12 Processing Die Cast with CNC Machining

Usage

Transceiver Base Station Certification ISO 9001:2015, 
Origin China HS Code 7616991090
Transport Package By airmail or by Sea    

   This 5G RF Repeater is extensively used for external walls of corridor, room and basement areas. It is used to establish local area network, telecommunication and data communication networks. Case of this product is made of impact protected aluminum alloy. Its housing can endure heavy rainfall and UV rays. It consists of multiple outlet and inlet ports for its trouble free mounting on pole and wall. Quality of this item has been verified on the basis of its connectivity level, design, diameter, longevity, installation and maintenance method. We are a successful trader and manufacturer of standard grade 5G Communication Terminal Box.

   Specificities:
1, Offered terminal box is meant for pole and external wall mounting purpose.
2, Used for establishing LAN connection, data communication and telecommunication network
3, Excellent connectivity level
4, Made of impact proof durable aluminum alloy with weather proof surface, can endure wide temperature range

Company Profile

Xihu (West Lake) Dis.CHINAMFG ZhongHui precision die casting technlogy co., Ltd

   ZH Industry is a professional custom precision aluminum & zinc alloy die casting, custom CNC Machining Services(CNC milling, CNC turning) in HangZhou China,since 2009. With over 15 years development, we have passed ISO9001: 2015(GB/T19001-2016), IATF 16949:2016 quality system certification. The company area of about 10, 000 square meters, the existing staff of more than 50 people, And established our own die casting workshops, CNC machining center, and mature Post-processing supply chain(such as Anodizing, Bead Blasting, Powder Coating, Electroplating, Polishing, Brushing.)With full-automatic diecasting machine from 138t to 2000t, and 3-axis and 4-axis CNC milling machines.
   We provide One Stop Solution, three-dimensional and CAD engineering service to help turn ideas, sketches and samples into products by reverse engineering, scHangZhou to create files(or files are available), product design evaluation, provide suggestions and modifications before making tools and production, making sure the feasibility for quality control. Startup companies, Engineering&Designers, Factories, and Wholesaler with OEM new customized products are welcome.
   Our company ‘s main products involve communications, automotive parts, medical machinery parts, electronic parts industry. The terminal products are mainly 4G / 5G communication base station chassis, router metal shell, medical machinery spare parts, automotive spare parts, radiator housing, computer mainframe bracket ext.
   Our company’s philosophy are:
”Specialized and pragmatic, Development and innovation, Customer focus, CHINAMFG Cooperation”. Our main customers are AIRSPAN, JUNIPER, FOXCONN etc.
 

Our Advantages

1, Turn your design concept into a product as soon as you need. You only need to provide product 3D (STEP/IGS) drawings, we can provide one-stop solutions from product mold design, mold manufacturing, die casting, surface treatment to final product delivery.
2, Equipped with advanced die casting production equipment, professional technical team, can provide aluminum alloy & zinc alloy die casting personalized customized services for customers in various industries. With 20 sets of die casting machine from 138T to 1650T pressure machine.
3, With 15 sets of CNC machining equipment, it supports on-demand customization and mass production of CNC parts, and can manufacture various CNC parts with complex structures and high appearance accuracy requirements.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Electronic Accessories
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Spray Coating
Customization:
Available

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cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

How is cast aluminium made, and what are the steps in the casting process?

The process of manufacturing cast aluminium involves several steps. Here’s a detailed explanation:

  1. Pattern Creation:
  2. The casting process begins with the creation of a pattern, which is a replica of the desired final product. The pattern can be made from various materials such as wood, metal, or plastic. It represents the shape and dimensions of the finished cast aluminium product.

  3. Mold Preparation:
  4. A mold is created by placing the pattern into a container and surrounding it with a molding material. The molding material can be sand, plaster, ceramic, or a mixture of these materials. The mold is designed to have a cavity that corresponds to the shape of the pattern.

  5. Mold Assembly:
  6. If the casting process requires multiple parts or complex shapes, the mold may consist of several pieces that are assembled together. This ensures that the final mold can be easily removed from the cast aluminium product.

  7. Melting and Pouring:
  8. The next step is to melt the aluminium. This is typically done in a furnace where aluminium scraps or ingots are heated to their melting point, which is around 660°C (1220°F). Once the aluminium is molten, it is poured into the prepared mold through a gating system, which includes channels and sprues.

  9. Solidification:
  10. As the molten aluminium is poured into the mold, it begins to cool and solidify. The cooling rate and time required for solidification depend on the size and complexity of the cast aluminium product. During this stage, the aluminium undergoes a phase change from liquid to solid, taking the shape of the mold cavity.

  11. Shakeout and Cleaning:
  12. After the cast aluminium has solidified and cooled, the mold is removed, typically by shaking or vibrating the mold. The solidified casting, often referred to as a “green casting,” is then separated from the mold material. The casting is inspected for any defects or imperfections, and excess material, such as risers or gating systems, is removed.

  13. Heat Treatment (Optional):
  14. In some cases, cast aluminium products may undergo heat treatment processes to improve their mechanical properties. Heat treatment can involve processes such as annealing, quenching, or tempering, depending on the desired properties and application requirements.

  15. Finishing Operations:
  16. The final step involves finishing operations to achieve the desired surface finish and dimensional accuracy. This may include machining, grinding, sanding, polishing, or applying coatings or finishes to the cast aluminium product. These processes ensure that the product meets the required specifications and quality standards.

The casting process can vary depending on the specific casting method used, such as sand casting, die casting, or investment casting. Each method has its own variations and requirements, but the overall steps mentioned above provide a general overview of how cast aluminium products are made.

China OEM Aluminum Alloly Die Casting 5g Station Base Spare Parts  China OEM Aluminum Alloly Die Casting 5g Station Base Spare Parts
editor by CX 2024-04-13