Product Description

oem aluminum electric cap

Product Description

Basic information:

Brand Moldie
Mold Base LKM C50 + P20 for AB, Cast iron etc.
Inserts(cavity and core) Dievar, H13, 8407, 1.2344 or the material you required
Standard HASCO, DME, MISUMI, PUNCH and so on
Product Material ADC12, ADC14, A360, A380, AlSi9Cu3 and so on
Mold Treatment Heat Treatment  >HRC45
Product Surface  Sand blasting, Powder coated, Painting, Anodizing, etc
Shape & Color Can be design according to your needs
Process High Pressure Die Casting
Certificated ISO 9001:2015 Certificated

 

Trade information:

MOQ 1 set
Mold lead time T1 sample, about 3-10 weeks, according to the mold requirement
Production lead time 2-5 weeks, according to the order Qty
Mold payment term 50% T/T deposit with PO, balance 50% T/T after sample approved
Products payment term 30% T/T deposit with PO, balance 70% T/T before shipment
Port of loading HangZhou or ZheJiang port

 

Some pictures of our die casting parts:

Our Services

MOLDIE provides service of part design, prototype making, mold design, mold production, mass production and assembly service in house. We are cooperating with many clients all over the world and have a deep understanding of the mold industry, our experience range from simple design to challenging technical parts.

 

Company Information

 

 

FAQ

Q: Can you make the production mold with short run production?

A: Yes, we can. We can make the production for any quantity you want.
 
Q: How do we control the mold processing?
A: We will send the processing report and mold processing picture every 2 weeks to the customer.
 
Q: Are the samples free of charge?
A: Yes, the first trial samples(5-10pcs) is free, and we will send you the sample by DHL, FEDEX or TNT as soon as we finish the first samples.
 
Q: Who own the mold?
A: Customer.

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Casting Method: Customized
Casting Form Material: Customized
Casting Metal: Customized
Casting Form Usage Count: Customized
Surface Treatment: Customized
Surface Roughness: Customized
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

What design considerations are there when working with cast aluminium?

When working with cast aluminium, several design considerations should be taken into account to ensure successful and efficient manufacturing. Here’s a detailed explanation:

1. Wall Thickness: Maintaining uniform wall thickness is crucial in cast aluminium design. Thick sections can lead to slower solidification, increased porosity, and potential shrinkage defects. Conversely, excessively thin sections may result in poor mold filling and insufficient mechanical strength. Design guidelines should be followed to optimize wall thickness and ensure proper solidification during casting.

2. Corner Radii and Fillets: Incorporating generous corner radii and fillets in cast aluminium designs helps minimize stress concentration and prevent the formation of sharp edges. Smooth transitions between wall sections, ribs, and bosses improve the overall strength and integrity of the casting.

3. Draft Angles: Draft angles are necessary to facilitate the removal of the casting from the mold. Adequate draft angles allow for smooth ejection, reducing the risk of damage to the casting and ensuring consistent production. Typically, a minimum draft angle of 1-3 degrees per side is recommended for cast aluminium parts.

4. Rib Design: Ribs are often used to provide additional strength and rigidity to cast aluminium components. Designing ribs with proper thickness, height, and filleting helps prevent distortion and ensures effective heat dissipation during casting and subsequent use.

5. Undercuts and Core Pulls: Complex cast aluminium designs may require the use of cores or slides for creating undercuts or internal features. These features should be designed with care to allow for easy removal of the casting from the mold. Proper consideration of core placement, shape, and release mechanisms is essential to avoid casting defects and ensure smooth production.

6. Parting Line: The parting line is the interface where the two halves of the mold meet. It is important to carefully consider the location of the parting line to minimize the need for additional machining and to ensure good dimensional accuracy. The parting line should be strategically placed to avoid critical features and maintain the overall integrity of the casting.

7. Surface Finish and Texture: Cast aluminium parts often require specific surface finishes and textures for both functional and aesthetic purposes. Design considerations should be given to the desired surface finish, such as smoothness, textures, and the location of parting lines, to achieve the desired appearance and performance of the final product.

8. Material Selection: The selection of the appropriate aluminium alloy for the specific application is crucial. Different aluminium alloys have varying mechanical properties, corrosion resistance, and casting characteristics. Understanding the requirements of the part and selecting the suitable alloy will ensure optimal performance and cost-effectiveness.

9. Tolerances and Machining Allowances: Design tolerances and machining allowances should be carefully defined to accommodate the expected dimensional variations during casting and post-casting processes. It is essential to consider the shrinkage and distortion tendencies of cast aluminium and provide appropriate tolerances to achieve the desired fit and functionality of the final assembly.

10. Testing and Prototyping: Testing and prototyping are essential steps in the design process for cast aluminium parts. Physical prototypes and computer simulations can help identify potential issues, validate the design, and optimize the casting process before full-scale production. Performing thorough testing and evaluation ensures the final design meets the required performance and quality standards.

By considering these design considerations, engineers and designers can optimize the manufacturability, functionality, and performance of cast aluminium components. Collaboration between designers, casting experts, and manufacturers is often valuable to ensure the best outcomes in terms of cost, quality, and efficiency.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

What properties make cast aluminium suitable for outdoor furniture?

Cast aluminium possesses several properties that make it highly suitable for outdoor furniture. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the key properties of cast aluminium is its excellent corrosion resistance. Aluminium naturally forms a protective oxide layer on its surface, which acts as a barrier against environmental factors such as moisture, oxygen, and UV radiation. This inherent corrosion resistance allows cast aluminium outdoor furniture to withstand exposure to rain, humidity, and other outdoor elements without rusting or deteriorating.

  • Lightweight:
  • Cast aluminium is significantly lighter than other metals commonly used in furniture, such as iron or steel. This lightweight property makes cast aluminium furniture easy to move and rearrange in outdoor spaces. It is particularly advantageous for larger furniture pieces, such as dining sets or lounge chairs, as it allows for effortless transportation and storage.

  • Durability:
  • Cast aluminium is known for its durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including exposure to sunlight, temperature variations, and frequent handling. Unlike wood, cast aluminium is not prone to cracking, warping, or rotting, making it an ideal choice for outdoor furniture that needs to withstand different weather conditions.

  • Low Maintenance:
  • Outdoor furniture made from cast aluminium requires minimal maintenance. The corrosion-resistant nature of aluminium eliminates the need for regular painting or protective coatings. Cast aluminium furniture can be easily cleaned with mild soap and water, and occasional application of a protective wax or polish can help maintain its appearance over time.

  • Aesthetic Appeal:
  • Cast aluminium furniture offers a wide range of design options and finishes. It can be intricately molded and shaped to create various styles and patterns, allowing for visually appealing outdoor furniture designs. Cast aluminium can also be finished with different coatings or powder coatings, providing options for color customization and enhancing its aesthetic appeal.

  • Comfort:
  • Along with its functional properties, cast aluminium furniture can be designed with comfort in mind. Cushions or padded seating can be added to enhance the comfort level, making it suitable for extended outdoor lounging or dining experiences.

The combination of corrosion resistance, lightweight construction, durability, low maintenance, aesthetic versatility, and comfort makes cast aluminium an excellent choice for outdoor furniture. It can withstand outdoor conditions while providing a visually appealing and comfortable seating or dining experience.

China OEM Customized/OEM Die Casting Aluminum Electric Cap  China OEM Customized/OEM Die Casting Aluminum Electric Cap
editor by Dream 2024-04-23