Product Description

Product Description:

 

Product Specifications:
 
Material: Aluminum, A380, A356, ADC12, AlSi10Mg, 104, 102 etc.
Dimension: According to the drawing or sample
Standard: DIN GB ISO JIS BA ANSI
Casting equipment: 80T/160T/250T/300T/500Tcasting machine,Sand blasting machine,5T electri stove,Metallographic detector,Independent mould manufacturing
Production Process: Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.
Equipment of Casting: 1. High pressure die casting machining:125T/180T/250T/280T/500T/800T/1250T

2. Gravity casting machine: 5 production lines

3. Low pressure die casting machining: 1 production line

4. Sand casting machine: 6 production lines

5. Degassing equipment and opportunities to refine the material

6. Machining: 5Sets CNC Machines;3 sets Milling machines; 3 setsTurning machines; 10 sets drill and tap machines

Die and component material and hardness for various cast metals

 
Die component Cast metal
Tin, lead & zinc Aluminium & magnesium Copper & brass
Material Hardness Material Hardness Material Hardness
Cavity inserts P20 290-330 HB H13 42-48 HRC DIN 1.2367 38-44 HRC
H11 46-50 HRC H11 42-48 HRC H20, H21, H22 44-48 HRC
H13 46-50 HRC        
Cores H13 46-52 HRC H13 44-48 HRC DIN 1.2367 40-46 HRC
    DIN 1.2367 42-48 HRC    
Core pins H13 48-52 HRC DIN 1.2367 prehard 37-40 HRC DIN 1.2367 prehard 37-40 HRC
Sprue parts H13 48-52 HRC H13
DIN 1.2367
46-48 HRC
44-46 HRC
DIN 1.2367 42-46 HRC
Nozzle 420 40-44 HRC H13 42-48 HRC DIN 1.2367
H13
40-44 HRC
42-48 HRC
Ejector pins H13 46-50 HRC H13 46-50 HRC H13 46-50 HRC
Plunger shot sleeve H13 46-50 HRC H13
DIN 1.2367
42-48 HRC
42-48 HRC
DIN 1.2367
H13
42-46 HRC
42-46 HRC
Holder block 4140 prehard ~300 HB 4140 prehard ~300 HB 4140 prehard ~300 HB

Advantages and disadvantages:

 

  • Excellent dimensional accuracy (dependent on casting material, but typically 0.1 mm for the first 2.5 cm (0.004 inch for the first inch) and 0.02 mm for each additional centimeter (0.002 inch for each additional inch).
  • Smooth cast surfaces (Ra 1-2.5 micrometres or 0.04-0.10 thou rms).
  • Thinner walls can be cast as compared to sand and permanent mold casting (approximately 0.75 mm or 0.030 in).
  • Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces).
  • Reduces or eliminates secondary machining operations.
  • Rapid production rates.
  • Casting tensile strength as high as 415 megapascals (60 ksi).
  • Casting of low fluidity metals.

The main disadvantage to die casting is the very high capital cost. Both the casting equipment required and the dies and related components are very costly, as compared to most other casting processes. Therefore, to make die casting an economic process, a large production volume is needed. Other disadvantages are that the process is limited to high-fluidity metals, and casting weights must be between 30 grams (1 oz) and 10 kg (20 lb).[note 3][10] In the standard die casting process the final casting will have a small amount of porosity. This prevents any heat treating or welding, because the heat causes the gas in the pores to expand, which causes micro-cracks inside the part and exfoliation of the surface.[4] Thus a related disadvantage of die casting is that it is only for parts in which softness is acceptable. Parts needing hardening (through hardening or case hardening) and tempering are not cast in dies.

Our advantage:

* One-Sotp service(from design to mass production)

* OEM /ODM Customized services

* Rapid prototyping & low-volume production

* High quality & low prices

* Highly skilled manufacturing process.

* Strict quality Control System.
 
Our promise:

* The delivery time and the package can be controled according to the customers’ requirement completely.

* we will produce the products seriously according to the drawings, and make sure all the products is suitable for the custoners.

* We will communicate with the customers all the time about the products, we will send the pictures to the customers, so that they can know the Processing process

Our Policy:

Innovation and developing in Technique

High level of expertise

Outstanding quality

On-time delivery to customer needs

SERVICE:

 

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Material: Aluminum
Style: Modern
Shape: Round
Transport Package: as Your Need
Specification: OEM ODM parts
Trademark: YX
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

How does cast aluminium withstand environmental and weather conditions?

Cast aluminium exhibits several characteristics that enable it to withstand various environmental and weather conditions. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the primary reasons cast aluminium is highly durable in outdoor environments is its excellent corrosion resistance. Aluminium naturally forms a thin oxide layer on its surface when exposed to air, which acts as a protective barrier against corrosion. This oxide layer prevents the underlying metal from coming into direct contact with moisture, oxygen, and other corrosive elements in the environment.

  • Passivation:
  • Cast aluminium undergoes a process called passivation, where the surface of the metal is chemically treated or anodized to enhance its corrosion resistance. Passivation helps create a thicker and more stable oxide layer, making the aluminium even more resistant to degradation caused by exposure to moisture, salts, and pollutants.

  • UV Resistance:
  • Cast aluminium is also highly resistant to UV radiation from the sun. Unlike some other materials, aluminium does not degrade or become brittle when exposed to prolonged sunlight. This UV resistance makes cast aluminium suitable for outdoor applications, as it can maintain its structural integrity and appearance over time without fading or discoloration.

  • Thermal Stability:
  • Aluminium has excellent thermal stability, allowing it to withstand extreme temperature variations without significant changes in its properties. Cast aluminium can expand and contract with temperature fluctuations, making it less prone to warping or cracking due to thermal stress. This property is particularly advantageous in outdoor environments where temperature changes can be substantial.

  • Lightweight:
  • The lightweight nature of cast aluminium contributes to its ability to withstand environmental conditions. Unlike heavier metals such as iron or steel, aluminium is less susceptible to fatigue or structural damage caused by its own weight. This characteristic makes cast aluminium furniture or structures more resistant to deformation or collapse, even under the forces exerted by wind or other external factors.

  • Durability:
  • Cast aluminium is known for its overall durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including impacts, vibrations, and mechanical stress. It is not prone to cracking, splitting, or rotting like wood, making it highly durable in various weather conditions.

  • Low Maintenance:
  • Outdoor products made from cast aluminium require minimal maintenance. The inherent corrosion resistance of aluminium eliminates the need for frequent painting or protective coatings. Simple cleaning with mild soap and water, along with occasional waxing or polishing, is usually sufficient to maintain the appearance and performance of cast aluminium products.

The combination of corrosion resistance, passivation, UV resistance, thermal stability, lightweight construction, durability, and low maintenance makes cast aluminium an excellent choice for outdoor applications. It can withstand environmental and weather conditions while retaining its structural integrity, appearance, and functionality over an extended period.

cast aluminium

What are the common uses for cast aluminium products?

Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

  • Automotive Industry:
  • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

  • Aerospace Industry:
  • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

  • Building and Construction:
  • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

  • Electrical Industry:
  • Cast aluminium is utilized in the electrical industry

    What are the common uses for cast aluminium products?

    Cast aluminium products find numerous applications across various industries. Here’s a detailed explanation:

    • Automotive Industry:
    • Cast aluminium is widely used in the automotive industry for various components. Engine blocks, cylinder heads, transmission housings, intake manifolds, and wheel rims are some examples of cast aluminium products used in automobiles. The lightweight and corrosion-resistant nature of cast aluminium make it ideal for improving fuel efficiency and reducing overall vehicle weight.

    • Aerospace Industry:
    • The aerospace industry extensively utilizes cast aluminium products for aircraft components. Cast aluminium is used in the production of structural parts, engine components, brackets, and housings. Its combination of strength, light weight, and thermal conductivity makes it suitable for aerospace applications where weight reduction and high performance are critical.

    • Building and Construction:
    • In the building and construction sector, cast aluminium products are used for various purposes. These include window frames, door frames, decorative elements, railing systems, and structural components. Cast aluminium’s malleability, corrosion resistance, and ability to replicate intricate designs make it a popular choice for architectural applications.

    • Electrical Industry:
    • Cast aluminium is utilized in the electrical industry for products such as electrical enclosures, power transmission equipment, and heat sinks. The excellent thermal conductivity of aluminium helps dissipate heat generated by electrical components, ensuring optimal performance and preventing overheating.

    • Consumer Goods:
    • Cast aluminium products are commonly found in various consumer goods. Cookware, including pots, pans, and baking trays, often utilizes cast aluminium due to its excellent heat distribution properties. Additionally, furniture, lighting fixtures, and decorative items may also incorporate cast aluminium for its aesthetic appeal and durability.

    • Industrial Equipment:
    • Cast aluminium is used in the manufacturing of industrial equipment and machinery. Pump housings, valves, gears, and various machine components can be made from cast aluminium. Its lightweight nature, corrosion resistance, and ability to withstand demanding environments make it suitable for industrial applications.

    These are just a few examples of the many applications of cast aluminium products. The versatility, strength, and cost-effectiveness of cast aluminium make it a popular choice in industries where lightweight, durable, and corrosion-resistant materials are required.

    China Professional CNC Machining Steel Parts Aluminum Die Casting Parts  China Professional CNC Machining Steel Parts Aluminum Die Casting Parts
    editor by CX 2024-04-17