Product Description

 Cast aluminum housing  with LCD Differential Pressure Sensor for Gas and Liquid
BP93420DII Differential Pressure Transmitter

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Introduction:

BP93420DII differential pressure transmitter uses a piezoresistive diffused silicon sensor. When the measured medium’s differential pressure acts on the corrugated diaphragms at both ends of the sensor, the output signal from the Wheatstone bridge on the sensor chip exhibits a good linear relationship with the differential pressure, enabling accurate measurement of the differential pressure. It is suitable for various gas and liquid differential pressure measurements in industries such as petroleum, chemical, power, and hydrology for pipeline applications.

Product  Features:
1. The transmitter features a stainless steel structural design, making it compact and easy to install
2. It undergoes strict temperature compensation and aging screening, ensuring stable and reliable performances
3. The electrical interface can be selected as a plug-in or direct wiring option.

Applications:

1. Suitable for measuring differential pressure of various gases or liquids in pipelines of industries such as petroleum, chemical, power, and hydrology.
2. Applied in industrial on-site processes such as petroleum, chemica,metallurgy, power generation, and hydrology
3. Pressure measurement for pipelines and CHINAMFG chambers

Performance Parameters
Measurement Range 0-10KPa…~2MPa
Pressure Type Differential Pressure
Single-side Overload ≤3 times of the rated range
Static pressure The minimum value between 5 times the rated range or 7 MPa
Accuracy @ 25ºC ±0.25% (Typical) ±0.5% (Maximum)
Repeatability ±0.03% (Typ.) ±0.05%FS (Max.)
Hysteresis ±0.03% (Typ.)  ±0.05%FS (Max.)
Long-Term Stability ±0.5%F.S/Year(≤200KPa) ±0.2%F.S/Year(>200KPa)
Zero  Temperature Drift ±0.01%FS/ºC(>100KPa),   ±0.02%FS/ºC (≤100Kpa)
Span Temperature Drift ±0.01%FS/ºC(>100KPa),   ±0.02%FS/ºC (≤100Kpa)
Compensation Temperature 0-50ºC(0-10KPa, 0-20KPa) ,0-70ºC ,-10-70ºC
Operating Temperature -30ºC~80ºC
Storage Temperature -40ºC~100ºC
Vibration 10g,55Hz ~ 2kHz
Housing Material 304,316L
Diaphragm Material 316L
Insulation Resistance 100MΩ 100VDC
Explosion-proof Rating Intrinsically safe and explosion-proof
Protection Rating IP65
Weight ~0.45kg

Output Signal Supply Voltage Output Type
4~20mA 12~30VDC 2/3/4 wire
0~10/20mA 3 wire
0/1~5V
0.5~4.5V 5VDC

Ordering tips

1. When selecting the product, please ensure that the measured medium is compatible with the product’s contacting parts.
2. To ensure reliable operation, it is recommended to install a three-valve manifold between the measurement point and the transmitter, ensuring a      slow and uniform pressure application to the positive and negative pressure chambers of the transmitter.
3. During installation, it is advisable to position the pressure interfaces at both ends horizontally to minimize the impact of the installation location on the product.
4. For special requirements such as strong vibration, instant impact force, strong electromagnetic interference, or radio frequency interference, please inform our company and specify these requirements in the order
 

Order Xihu (West Lake) Dis.
BP93420XX Pressure Transmitter
  Code Outline Construction
DII Differential  Pressure Transmitter
  Measurement Range 0-10KPa…~2MPa
  Code Power Supply
D1 24VDC
D2 5VDC
D3 Other
  Code Output Signal
S1 4~20mADC S5 0~20mADC
S2 1~5VDC S6 0~10VDC
S3 0~5VDC S7 0.5~4.5VDC
S4 0~10mADC    
  Code Pressure Connection
J1 M20×1.5 Male
J2 G1/2  Male
J3 G1/4 Male
J4 1/2 NPT Male
J5 Other
  Code Electrical Connection
B1 Hirschmann
B2 PG7 Plug
B3 Sealed Cable Output
B4 Other
  Code Pressure Type
D Differential Pressure

Q&A

1. Q: What are the features of your pressure sensor transmitters?
    A: High precision, durability, and excellent performance. Customization available.
2. Q: Can I customize special specifications?
    A: Yes, our engineers can tailor products to meet specific needs. We provide OEM and ODM service
3. Q: What is your production capacity?
    A: Our manufacturing facilities can produce up to 30,000 pressure sensor transmitters per month, so we are fully capable of meeting the needs of large-scale orders. However, it is advisable to contact our sales team in advance to ensure smooth production and delivery scheduling.
4. Q: What’s the typical delivery period?
    A: 5~8 working day for standard models. Customized products may vary.
5. Q: How are the products priced? Any discounts?
    A: Competitive pricing with discounts for bulk orders or long-term partners.
6. Q: What is the warranty of your products? And after-sales service?
    A: Our warranty time is 24 months after shipment, and our after-sales will respond with your questions in 24hrs, remote instruction by PC network    is always available.

company

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Type: Differential Pressure Transmitter
Structure Type: Diffused Silicon Pressure Transmitter
Measuring Medium: Liquid
Samples:
US$ 80/Piece
1 Piece(Min.Order)

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Customization:
Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

What are the latest technological advancements in cast aluminium production?

Technological advancements in cast aluminium production have been driven by the need for improved efficiency, quality, and sustainability. Here’s a detailed explanation:

1. Advanced Simulation and Modeling: The use of advanced simulation and modeling techniques has significantly enhanced the design and optimization of cast aluminium components. Computer-aided engineering (CAE) tools, such as finite element analysis (FEA) and computational fluid dynamics (CFD), allow for virtual testing and prediction of casting defects, solidification behavior, and flow patterns. These tools enable engineers to optimize designs, reduce trial-and-error iterations, and improve the overall casting process.

2. 3D Printing and Additive Manufacturing: Additive manufacturing, including 3D printing, is increasingly being explored as a complementary technology for cast aluminium production. 3D printing can be used to create complex sand molds and cores with intricate geometries, eliminating the need for traditional tooling. This approach offers design flexibility, reduces lead times, and enables the production of customized and low-volume cast aluminium parts.

3. Improved Mold Materials: The development of advanced mold materials has contributed to more efficient and higher-quality cast aluminium production. Innovative materials, such as ceramic-based coatings and refractory materials, offer improved thermal stability, reduced mold degradation, and enhanced surface finish. These advancements help minimize casting defects, increase mold lifespan, and improve overall productivity.

4. Automated Casting Processes: Automation and robotics are being increasingly integrated into cast aluminium production processes. Automated systems for mold handling, pouring, and post-casting operations enhance productivity, reduce labor costs, and improve consistency. Robotic systems can perform tasks such as mold spraying, mold manipulation, and part extraction, ensuring precision and reducing the risk of human error.

5. Advanced Melting and Casting Technologies: Newer melting and casting technologies have emerged to enhance the efficiency and quality of cast aluminium production. For instance, electromagnetic stirring systems can improve melt homogeneity and reduce impurities. Vacuum-assisted and low-pressure casting techniques help minimize gas porosity and improve casting integrity. These technologies contribute to better mechanical properties, reduced scrap rates, and enhanced process control.

6. Real-Time Monitoring and Control: The integration of real-time monitoring and control systems allows for better process visibility and optimization in cast aluminium production. Sensors and data analytics enable the collection and analysis of critical process parameters, such as temperature, pressure, and flow rate. This data can be used to detect anomalies, optimize process parameters, and ensure consistent quality throughout production.

7. Energy Efficiency and Sustainability: The focus on energy efficiency and sustainability in cast aluminium production has led to advancements in process optimization and resource utilization. Improved insulation materials, energy recovery systems, and optimized process parameters help reduce energy consumption and environmental impact. Recycling and reusing aluminium scrap and waste also contribute to the sustainability of cast aluminium production.

8. Alloy Development: Ongoing research and development efforts are focused on the creation of new aluminium alloys with improved properties and casting characteristics. These alloys aim to provide enhanced mechanical strength, corrosion resistance, and thermal properties while maintaining good castability. Alloy development enables the production of cast aluminium components tailored to specific applications and industry needs.

These technological advancements in cast aluminium production are continually evolving, driven by research, innovation, and the growing demand for high-performance and sustainable manufacturing solutions.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China Standard Cast aluminum housing  with LCD Differential Pressure Sensor for Gas and Liquid  China Standard Cast aluminum housing  with LCD Differential Pressure Sensor for Gas and Liquid
editor by CX 2024-04-03