Product Description

As 1 big manufacturer ,we are engaged in offering a broad array of Cut Wire Shot. The offered cut wires are made using variety of wires of carbon steel, high carbon steel, stainless steel, aluminium, copper and zinc under the watch of quality controllers at our sound infrastructure. Our offered cut wires are provided by conditioning of various degrees. Under the offered array, we have Cut Wires, Zinc Cut Wire Shots, Aluminium Cut Wire Shots, Copper Cut Wire Shots, Brass Cut Wire Shots and Stainless Steel Cut Wire Shots. These are used for shot peening application and for polishing.

Zinc Cut Wire Shot
We offer a qualitative range of Zinc Cut Wire Shots. Available at competent rates, our products reduce wear and tear on blast equipment. These Zinc cut wire shots are softer than stainless steel cut wire or cast products. Zinc cut wire shot is available in different sizes.

Zinc Cut Wire Shot is produced by cutting zinc wire into pellets, the length equal to the diameter of the wire. Zinc Cut Wire is used mainly for sand removal, deburring and deflashing of non ferrous components. Zinc Cut Wire is also available in a conditioned form which is used as a longer lasting alternative to cast zinc shot. 

Deburring and deflashing of aluminium and zinc castings and die-­castings. Removal of sand from sand castings. Removal of parting lines and stains from non ferrous castings. Removal of water wrinkle from aluminium die castings and providing a luster satin type finish. Zinc Cut Wire provides temporary corrosion protection to ferrous parts blasted with it. A very thin layer, up to 1.3μm thick is deposited CHINAMFG the surface of the part.
 

High Carbon Cut Wire Shot

High Carbon Cut Wire Shots are produced by cutting wire into lengths equal to the wire diameter. Quality of shots is assured by controlling chemical and physical properties inherent in the wire and accurate cutting to lengths. Every shot is 100% solid. Cut wire is available in an “as-cut” (cylindrical) form as well as in a conditioned (spherical) shape in a number of sizes from 0.30 mm to 3.17 mm. High Carbon Cut Wire Shot applications include: Shot peening, blast cleaning, tumbling and vibratory finishing.

 

Conditioned Cut Wire Shot
Conditioned Cut Wire Shots are produced by conditioning (rounding) as cut wire shot. The grading is done in 3 grades i.e. G1, G2, G3. Conditioned Cut wire shots are 100% CHINAMFG shots and are most suitable for Shot peening application. It gives better life than cast steel shots.
 

Aluminum Cut Wire Shot

Aluminium Cut wire shots are produced by cutting Aluminium wire into lengths equal to the wire. Aluminium being a soft a metal is ideal for blast cleaning and shot peening on Aluminium Castings, Aluminium components. Aluminium being a non ferrous metal is also widely used on Stainless Steel Components. Aluminium Cut wire is available as “as-cut” (cylindrical) form as well as in a conditioned (spherical) shape in a number of sizes from 0.60 mm to 3.17 mm.

 

Copper Cut Wire Shot
Our organisation holds expertise in offering a remarkable array of Copper Cut Wire Shots, which is in tandem with globally laid quality standards. To ensure the same, we make use of premium quality copper, procured from the most reputed vendors of the industry in the manufacturing process of these copper wire shots. Further, we shape these copper wire shots by the aid of modern machinery under the watch of experienced professionals to ensure their smooth finishing.

Brass Cut Wire Shot

Brass cut wire shot is produced by cutting wire into lengths equal to the wire diameter. Quality of shots is assured by controlling chemical and physical properties inherent in the wire and accurate cutting to lengths. Every shot is 100% solid. Brass Cut Wire Shots are available in an “as-cut” (cylindrical) form as well as in a conditioned (spherical) shape in a number of sizes from 0.60 mm to 3.17 mm. Cut wire shot applications include: Shot peening, blast cleaning, tumbling and vibratory finishing.
 

 

Steel Cut Wire Shot
Steel cut wire shot is used in an various number of important applications where non ferrous components like stainless steel, titanium, aluminum, are to be blasted and ferrous contamination is harmful to the component. Our Steel Cut Wire Shots are of best quality and highly demanded in market.
 

Stainless Steel Cut Wire Shot

Stainless steel cut-wire shots are used in an various number of important applications where non ferrous components like stainless steel, titanium, aluminum, are to be blasted and ferrous contamination is harmful to the component. Shots are produced from various grades of stainless steel type 302/304, type 316,type410 ,type 430.

 

Shelly

HangZhou CHINAMFG Hardware Products Co.,Ltd
Zhuhang Town,Development District of HangZhou City ,ZheJiang ,China
 

 

 

CHINAMFG 0571

 

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Artificial Abrasive Type: High Quality Metal
Application: Auto Parts
Function: Surface Deburring
Samples:
US$ 10/kgs
1 kgs(Min.Order)

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cast aluminium

What is the impact strength of cast aluminium?

The impact strength of cast aluminium can vary depending on several factors. Here’s a detailed explanation:

The impact strength refers to a material’s ability to withstand sudden loads or shocks without fracturing or breaking. It is an essential property to consider, particularly in applications where the cast aluminium part may be subjected to impact or sudden loads.

The impact strength of cast aluminium is influenced by various factors, including the alloy composition, casting method, heat treatment, and microstructure. Here are some key points to consider:

  • Alloy Composition:
  • The specific alloy used in the casting process significantly affects the impact strength of cast aluminium. Different alloying elements and their concentrations can influence the material’s mechanical properties, including impact resistance. For example, some aluminium-silicon alloys, such as A356 or A413, are known for their good impact strength.

  • Casting Method and Process:
  • The casting method employed can affect the impact strength of cast aluminium. Certain casting processes, such as die casting or squeeze casting, can result in improved material density and reduced porosity, leading to higher impact strength compared to other methods like sand casting.

  • Heat Treatment:
  • Heat treatment processes, such as solution heat treatment and aging, can improve the impact strength of cast aluminium. Heat treatment helps refine the microstructure, enhance the material’s mechanical properties, and increase its resistance to impact loading.

  • Microstructure:
  • The microstructure of cast aluminium, including the size and distribution of grains and any present phases or inclusions, can influence its impact strength. A fine and uniform microstructure generally contributes to improved impact resistance.

  • Design Considerations:
  • The design of the cast aluminium part can also impact its impact strength. Factors such as wall thickness, geometry, and the presence of stress concentration points can affect the part’s ability to withstand impact loads. Proper design considerations, such as fillets, ribs, or reinforcement, can help enhance impact resistance.

It’s important to note that the impact strength of cast aluminium can vary among different alloy grades and even within the same alloy due to variations in casting and processing conditions. Therefore, it is advisable to consult specific material data sheets or conduct mechanical testing to determine the impact strength of a particular cast aluminium grade for a given application.

Additionally, the impact strength of cast aluminium is typically evaluated using standardized tests, such as the Charpy or Izod impact test. These tests involve subjecting standardized specimens to a sudden impact and measuring the energy absorbed during fracture. The results provide an indication of the material’s resistance to impact loading.

In summary, the impact strength of cast aluminium is influenced by factors such as alloy composition, casting method, heat treatment, microstructure, and design considerations. By selecting suitable alloys, applying appropriate casting techniques, considering heat treatment processes, optimizing the part design, and conducting mechanical testing, it is possible to achieve cast aluminium parts with the desired impact strength for specific applications.

cast aluminium

What are the tolerances and accuracies achievable with cast aluminium parts?

The achievable tolerances and accuracies of cast aluminium parts can vary depending on various factors, including the casting process, part design, size, complexity, and the specific requirements of the application. Here’s a detailed explanation:

Cast aluminium parts are manufactured through the casting process, which involves pouring molten aluminium into a mold and allowing it to solidify. This process can introduce certain limitations in terms of dimensional accuracy and tolerances compared to other manufacturing methods like machining. However, advancements in casting techniques and process controls have significantly improved the precision and quality of cast aluminium parts.

The achievable tolerances and accuracies of cast aluminium parts typically fall within a range based on industry standards and practical considerations. Here are some key factors to consider:

  • Casting Method:
  • The casting method employed can impact the achievable tolerances. Processes like sand casting, investment casting, and die casting can have different inherent limitations and capabilities in terms of dimensional accuracy. For example, die casting generally offers higher precision and tighter tolerances compared to sand casting.

  • Part Design and Complexity:
  • The complexity of the part geometry and design features can affect the achievable tolerances. Parts with intricate details, thin walls, undercuts, or internal cavities may pose challenges in maintaining tight tolerances. Simplifying the design or incorporating additional post-casting machining operations can help achieve tighter tolerances.

  • Size and Dimensions:
  • The size and dimensions of the cast aluminium part can influence the achievable tolerances. Larger parts may have slightly looser tolerances due to the potential for thermal expansion and contraction during the solidification process. Smaller parts generally have higher precision and tighter tolerances.

  • Surface Finish and Machining:
  • Depending on the application requirements, cast aluminium parts may undergo post-casting machining operations to achieve tighter tolerances and improve surface finish. Machining processes like milling, turning, and grinding can refine the dimensions and tolerances to meet specific accuracy requirements.

  • Industry Standards and Specifications:
  • Various industries have established standards and specifications that define the acceptable tolerances for different types of cast aluminium parts. These standards provide guidelines and reference values for dimensional accuracy based on the intended application and functional requirements.

It is important to note that the achievable tolerances and accuracies with cast aluminium parts may vary from one manufacturer to another or even within different production runs. Close collaboration between the design engineers, casting experts, and manufacturers is crucial to ensure that the desired tolerances can be achieved while considering the practical limitations and cost-effectiveness.

Overall, while cast aluminium parts may not offer the same level of precision as fully machined parts, they can still meet a wide range of dimensional requirements and functional needs. The selection of appropriate casting methods, design considerations, and post-casting processes can help achieve the desired tolerances and accuracies for cast aluminium parts in most applications.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China Standard Cast Steel Shot, Cast Steel Grit, Steel Cut Wire Shot, Stainless Steel Shot, Stainless Steel Cut Wire Shot, Aluminum Shot, Zinc Shot, and Copper Shot  China Standard Cast Steel Shot, Cast Steel Grit, Steel Cut Wire Shot, Stainless Steel Shot, Stainless Steel Cut Wire Shot, Aluminum Shot, Zinc Shot, and Copper Shot
editor by Dream 2024-05-17