Product Description

Certifications

Quality always comes first.

We can supply our customers certificates from authoritative laboratories to meet their needs for excellent quality and international standards.

Company Profile

ABOUT ETERNAL
HangZhou CHINAMFG Technology is a professional OEM factory specially engages in the fields of precision product design and manufacture, including CNC machining, mold design and mold making, precision stamping, precision casting, precision injection, professional metal surface treatment, and other hardware products. The materials include SUS, brass, aluminum, iron, alloy, zinc, copper, steel, engineering plastics, silicone rubber and so on. We continuously introduces foreign advanced precision equipment including 5-axis machining, full-automatic CNC machine center, engraving and drilling machine, lathe and milling machine, punching machine, line cutting and other equipment.
 

Our Advantages

COMPANY ADVANTAGE

WHY CHOOSE US
1.QUALITY FIRST      2.EXPERIENCE      3.SERVICES      4.CERTIFICATE
 

Product Description

Product Name Custom Machined Stainless Steel CNC Machining parts
Material ADC10, ADC12, A360, A380, A413, A356, LM20, LM24, Zinc Alloy
Cavity Single or Multiple
Surface Treatment Polish, Powder Coating, Lacquer Coating, E-Coating, Sand Blast, Shot Blast
Mold Life Time 50000 Times
Size Customized 
File Formats CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA, PDF Etc
Service Project Production Design, Technical Service, Mould Design & Processing, Products
Quality Assurance ISO9001:2015 Certified, SGS

Detailed Photos

Die casting is a manufacturing process that involves injecting molten metal, typically aluminum, zinc, or magnesium, into a reusable steel mold known as a die. This mold is designed with intricate cavities and cores that determine the shape and features of the final product. The molten metal solidifies quickly within the die, allowing for high production rates and precise replication of complex geometries.

Accuracy: Die castings have excellent dimensional accuracy and repeatability, ensuring consistent part quality. The ability to create intricate details and tight tolerances makes it ideal for producing complex assemblies.

After Sales Service

OUR SERVICE
LET CUSTOMER SPEAK FOR US

Packaging & Shipping

FAQ

1.Q: When can I get the price?
A: We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or inform us in your email.
2.Q: How can I get the accurate price?
A: There are some basic specs we need to know for price calculate including CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA, PDF Etc.
3.Q: Do you accept the OEM?
A: OEM is welcome. We can custom the goods according to your design..
4.Q: What is the shipping?
A: By express(FedEx, UPS, DHL, TNT, EMS, etc…), By Air, By Sea.
5.Q: How do I pay for the order?
A: The common payments are T/T(Telegraphic Transfer), Western Union, Paypal or Alibaba Trade Assurance.
6.Q: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes, it is our pleasure to work with potential customers to evaluate the technical feasibility of your idea or design, and we can advise on materials, tooling and so on.
7.Q: What are the advantages to having my parts manufactured locally?
A: CHINAMFG can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities to accommodate unforeseen changes in demand.
8.Q: My components have already been developed on CAD. Can you use the drawings?
A: Yes, DWG, DXF, IGES, Solidworks and CHINAMFG files can be used to generate quotes, models and model tools.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Electronic Accessories
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

customized
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

What are the latest technological advancements in cast aluminium production?

Technological advancements in cast aluminium production have been driven by the need for improved efficiency, quality, and sustainability. Here’s a detailed explanation:

1. Advanced Simulation and Modeling: The use of advanced simulation and modeling techniques has significantly enhanced the design and optimization of cast aluminium components. Computer-aided engineering (CAE) tools, such as finite element analysis (FEA) and computational fluid dynamics (CFD), allow for virtual testing and prediction of casting defects, solidification behavior, and flow patterns. These tools enable engineers to optimize designs, reduce trial-and-error iterations, and improve the overall casting process.

2. 3D Printing and Additive Manufacturing: Additive manufacturing, including 3D printing, is increasingly being explored as a complementary technology for cast aluminium production. 3D printing can be used to create complex sand molds and cores with intricate geometries, eliminating the need for traditional tooling. This approach offers design flexibility, reduces lead times, and enables the production of customized and low-volume cast aluminium parts.

3. Improved Mold Materials: The development of advanced mold materials has contributed to more efficient and higher-quality cast aluminium production. Innovative materials, such as ceramic-based coatings and refractory materials, offer improved thermal stability, reduced mold degradation, and enhanced surface finish. These advancements help minimize casting defects, increase mold lifespan, and improve overall productivity.

4. Automated Casting Processes: Automation and robotics are being increasingly integrated into cast aluminium production processes. Automated systems for mold handling, pouring, and post-casting operations enhance productivity, reduce labor costs, and improve consistency. Robotic systems can perform tasks such as mold spraying, mold manipulation, and part extraction, ensuring precision and reducing the risk of human error.

5. Advanced Melting and Casting Technologies: Newer melting and casting technologies have emerged to enhance the efficiency and quality of cast aluminium production. For instance, electromagnetic stirring systems can improve melt homogeneity and reduce impurities. Vacuum-assisted and low-pressure casting techniques help minimize gas porosity and improve casting integrity. These technologies contribute to better mechanical properties, reduced scrap rates, and enhanced process control.

6. Real-Time Monitoring and Control: The integration of real-time monitoring and control systems allows for better process visibility and optimization in cast aluminium production. Sensors and data analytics enable the collection and analysis of critical process parameters, such as temperature, pressure, and flow rate. This data can be used to detect anomalies, optimize process parameters, and ensure consistent quality throughout production.

7. Energy Efficiency and Sustainability: The focus on energy efficiency and sustainability in cast aluminium production has led to advancements in process optimization and resource utilization. Improved insulation materials, energy recovery systems, and optimized process parameters help reduce energy consumption and environmental impact. Recycling and reusing aluminium scrap and waste also contribute to the sustainability of cast aluminium production.

8. Alloy Development: Ongoing research and development efforts are focused on the creation of new aluminium alloys with improved properties and casting characteristics. These alloys aim to provide enhanced mechanical strength, corrosion resistance, and thermal properties while maintaining good castability. Alloy development enables the production of cast aluminium components tailored to specific applications and industry needs.

These technological advancements in cast aluminium production are continually evolving, driven by research, innovation, and the growing demand for high-performance and sustainable manufacturing solutions.

cast aluminium

How does cast aluminium withstand environmental and weather conditions?

Cast aluminium exhibits several characteristics that enable it to withstand various environmental and weather conditions. Here’s a detailed explanation:

  • Corrosion Resistance:
  • One of the primary reasons cast aluminium is highly durable in outdoor environments is its excellent corrosion resistance. Aluminium naturally forms a thin oxide layer on its surface when exposed to air, which acts as a protective barrier against corrosion. This oxide layer prevents the underlying metal from coming into direct contact with moisture, oxygen, and other corrosive elements in the environment.

  • Passivation:
  • Cast aluminium undergoes a process called passivation, where the surface of the metal is chemically treated or anodized to enhance its corrosion resistance. Passivation helps create a thicker and more stable oxide layer, making the aluminium even more resistant to degradation caused by exposure to moisture, salts, and pollutants.

  • UV Resistance:
  • Cast aluminium is also highly resistant to UV radiation from the sun. Unlike some other materials, aluminium does not degrade or become brittle when exposed to prolonged sunlight. This UV resistance makes cast aluminium suitable for outdoor applications, as it can maintain its structural integrity and appearance over time without fading or discoloration.

  • Thermal Stability:
  • Aluminium has excellent thermal stability, allowing it to withstand extreme temperature variations without significant changes in its properties. Cast aluminium can expand and contract with temperature fluctuations, making it less prone to warping or cracking due to thermal stress. This property is particularly advantageous in outdoor environments where temperature changes can be substantial.

  • Lightweight:
  • The lightweight nature of cast aluminium contributes to its ability to withstand environmental conditions. Unlike heavier metals such as iron or steel, aluminium is less susceptible to fatigue or structural damage caused by its own weight. This characteristic makes cast aluminium furniture or structures more resistant to deformation or collapse, even under the forces exerted by wind or other external factors.

  • Durability:
  • Cast aluminium is known for its overall durability and long lifespan. It is a robust material that can withstand the rigors of outdoor use, including impacts, vibrations, and mechanical stress. It is not prone to cracking, splitting, or rotting like wood, making it highly durable in various weather conditions.

  • Low Maintenance:
  • Outdoor products made from cast aluminium require minimal maintenance. The inherent corrosion resistance of aluminium eliminates the need for frequent painting or protective coatings. Simple cleaning with mild soap and water, along with occasional waxing or polishing, is usually sufficient to maintain the appearance and performance of cast aluminium products.

The combination of corrosion resistance, passivation, UV resistance, thermal stability, lightweight construction, durability, and low maintenance makes cast aluminium an excellent choice for outdoor applications. It can withstand environmental and weather conditions while retaining its structural integrity, appearance, and functionality over an extended period.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China Standard OEM Customized Aluminum Brass CNC Machining Auto Die Casting Parts Casting Part  China Standard OEM Customized Aluminum Brass CNC Machining Auto Die Casting Parts Casting Part
editor by CX 2024-04-10