Product Description

Product Description

What kinds of Products and Service we can supply ?

Manufacture Technology Gravity Casting, Low-pressure Casting, Die Casting, and CNC machining
Quality Assurance ISO9001:2008
Quality Process Incoming quality control, In process quality control, Final quality control, Outgoing quality control
Material Available Aluminum alloy : ADC12, ADC10, A356, A380, ZL102, ZLD104, AlSi12Cu1(fe), AlSi9Cu3(fe), AlSi10Mg(fe), AlSi11Cu2(fe), AlSi10MnMg, AlSi7Mg0.6
Zinc alloy : Zamak-3, Zamak-5, Zamak-8.
Please contact us if the required material is not listed above.
Product Size Available 0.1kg ~ 200 kgs
Main Equipments CNC Machining center,5-Axis machining center,  CNC Lathe, Boring Lathe, Broaching machines, Grinding machines, Milling machines, Drilling machines, Sawing machines, Wire cutting machines, etc.
Testing Facility Three-dimensional machine, Spectrometer, X-ray checking, Hardness checking, Tensile checking
Report Available Chemical composition report, Tensile strength report, Hardness report, Key dimension checking report, Full dimension report, Third part test report
Surface Treatment Polishing, Shot blasting, Powder coating, Painting, Hot dipped Galvanizing, Anodizing, Chrome / Nickel plating, Enameling, Electrophoresis, Chemical coating.
Packing Cardboard box, Wooden box, Pallet, Or As client’s requirements.
Shipment By Air, By Sea, By Train, By Express.
Lead time 10-45 days. Depend on the quantity and Component structure.

 

Company Profile

Company Profile

 

Gravity Casting / Low-pressure Casting

 

Material Range : Aluminum alloy.

Weight Range : 0.1 kg~200 kgs.

Industry Experience : Hydraulic Valves and Cylinders, Municipal Industry, Marine Industry, Automotive ( Traditional Vehicles, New Energy Vehicles ), and Other Fields.

Casting Workshop
 

 

Lab Equipments

 

 

 

Packaging & Shipping

Product Packing & Delivery

FAQ

F.A.Q

1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.

2Q: Can you produce with special materials? 
A:  Yes, we can produce with special materials like, but there is MOQ for each order QTY.

3Q: What is the lead time for sample and for production? 
A:  It takes about 30 to 60 days for toolings, depending on tooling structure;
     And it  takes about 15-60 days for production, depending on different
     surface finishing and QTY.

4Q: What is your guarantee about quality? 
A:  We guarantee to return tooling advance payment if we failed to produce qualified sample.

5Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the
    sample is not more expensive, we will refund the sample cost after you placed mass orders.

6Q: What is your terms of payment?
A: Payment of mold cost : 50% T/T in advance. The balance by T/T when sample is approved.
    Payment of batch order : 30% T/T in advance, balance before shipment.

7Q: What kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
    1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
    2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
    3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
    4. Quantity (per order/ per month/ annual)
    5. Any special demands or requirements, such as packing, labels, delivery, etc.

8Q: What shall we do if we do not have drawings?
A: Please send your sample to us, then we can make drawings according to your sample.
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Application: Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Treatment: Customized
Design: 3D
Casting Tolerance: +/-0.5mm
Samples:
US$ 10/kg
1 kg(Min.Order)

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Customization:
Available

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cast aluminium

What industries most commonly use cast aluminium parts?

Cast aluminium parts find applications in various industries due to their desirable properties and versatility. Here’s a detailed explanation:

Cast aluminium, known for its lightweight, corrosion resistance, and good mechanical properties, is widely used in the following industries:

  • Automotive Industry:
  • The automotive industry extensively utilizes cast aluminium parts. These parts include engine blocks, cylinder heads, transmission cases, wheels, suspension components, and various other structural and decorative elements. The lightweight nature of cast aluminium helps improve fuel efficiency, while its strength and durability meet the requirements of automotive applications.

  • Aerospace Industry:
  • Cast aluminium parts have significant applications in the aerospace sector. They are used in aircraft components such as engine components, airframe structures, landing gear parts, and interior fittings. The combination of strength, corrosion resistance, and weight savings make cast aluminium suitable for aerospace applications where high performance and reliability are crucial.

  • Electronics Industry:
  • The electronics industry benefits from cast aluminium parts for their thermal management properties. Cast aluminium heat sinks are commonly used to dissipate heat generated by electronic components such as CPUs, power amplifiers, LED lights, and power modules. The high thermal conductivity of aluminium allows efficient heat transfer and helps maintain optimal operating temperatures.

  • Construction and Architecture:
  • In the construction and architecture industries, cast aluminium parts are utilized for both functional and decorative purposes. Cast aluminium is used in window and door frames, curtain walls, roofing systems, cladding panels, and various architectural elements. Its corrosion resistance, lightweight, and design flexibility make it a popular choice in construction projects.

  • Consumer Goods:
  • Cast aluminium parts are commonly found in consumer goods such as household appliances, kitchenware, furniture, and sporting equipment. Cookware, coffee makers, toasters, and fans often incorporate cast aluminium due to its excellent heat conduction properties and durability. Additionally, aluminium’s aesthetic appeal allows it to be used in decorative items and furniture designs.

  • Industrial Machinery and Equipment:
  • Cast aluminium parts are widely used in industrial machinery and equipment. Components such as pump housings, valves, gears, conveyor systems, and machine frames often utilize cast aluminium due to its strength, light weight, and corrosion resistance. These properties make cast aluminium suitable for various industrial applications.

It’s important to note that the use of cast aluminium parts is not limited to these industries alone. They are also employed in marine applications, energy and power generation, medical equipment, agricultural machinery, and many other sectors where the properties of cast aluminium provide advantages for specific applications.

In summary, cast aluminium parts are commonly used in industries such as automotive, aerospace, electronics, construction, consumer goods, and industrial machinery. The material’s combination of lightweight, corrosion resistance, strength, and thermal properties make it a versatile choice in various applications across different sectors.

cast aluminium

How does cast aluminium perform in high-temperature applications?

Cast aluminium can perform well in high-temperature applications, but its performance is influenced by several factors. Here’s a detailed explanation:

Aluminium has a relatively low melting point compared to other metals, which can lead to concerns about its performance in high-temperature environments. However, cast aluminium can still be suitable for many high-temperature applications due to its unique properties:

  • High Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it can efficiently transfer heat away from the high-temperature areas. This property allows cast aluminium to dissipate heat quickly, reducing the risk of overheating and maintaining dimensional stability.

  • Lightweight:
  • Cast aluminium is lightweight compared to many other metals. This characteristic is advantageous in high-temperature applications where weight reduction is desirable, as it can help improve energy efficiency and ease of handling.

  • Oxide Layer Formation:
  • Aluminium forms a natural oxide layer when exposed to air, which provides a degree of protection against corrosion and oxidation at high temperatures. This oxide layer acts as a barrier between the metal and the surrounding environment, helping to maintain the integrity of the cast aluminium part.

  • Alloy Selection:
  • The choice of aluminium alloy is critical in high-temperature applications. Different alloy compositions can offer enhanced heat resistance, improved mechanical properties at elevated temperatures, and better overall performance. For example, aluminium-silicon alloys, such as A356 or A413, exhibit good high-temperature strength and stability.

  • Heat Treatment:
  • Applying heat treatment processes to cast aluminium can further enhance its high-temperature performance. Heat treatment can refine the microstructure, improve mechanical properties, and increase the material’s resistance to thermal fatigue and creep.

  • Design Considerations:
  • Proper design considerations, such as incorporating appropriate wall thickness, heat sinks, or insulation, can help manage high temperatures effectively. By optimizing the design, cast aluminium parts can withstand and function reliably in demanding thermal conditions.

Despite its favorable properties, there are limitations to consider when using cast aluminium in high-temperature applications:

  • Aluminium has a lower melting point compared to other metals, so it may not be suitable for extremely high-temperature environments where materials with higher melting points, such as refractory metals or ceramics, are preferred.
  • Excessive exposure to high temperatures can cause gradual softening and deformation of cast aluminium parts, leading to a decrease in mechanical strength.
  • Thermal expansion and contraction of cast aluminium can affect dimensional stability, especially in applications with significant temperature fluctuations. Proper allowances and design considerations are necessary to accommodate these thermal changes.

Overall, cast aluminium can perform well in many high-temperature applications, thanks to its thermal conductivity, lightweight nature, oxide layer formation, and suitable alloy selection. By considering the specific requirements of the application and implementing appropriate design and material considerations, cast aluminium can provide reliable and cost-effective solutions for high-temperature environments.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China Standard OEM ODM Foundry Aluminum CNC Machining Gravity Casting Low Pressure Casting Die Casting for Automobile Parts Motor Bike  China Standard OEM ODM Foundry Aluminum CNC Machining Gravity Casting Low Pressure Casting Die Casting for Automobile Parts Motor Bike
editor by CX 2024-03-26