Product Description

Custom Die Casting Service Aluminum Alloy Zinc Alloy Die Casting

Product parameter

Process Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
Equipment Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
Material A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
Surface Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software Assistance Pro-e/Solid work/UG/Auto CAD/CATIA
Products Application Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.

Product Show 

Our Equipment  
 

-Die-casting equipment (200T-1100T Casting Machine )
-injection molding equipment
-Precision CNC lathes
-Milling machines
-Ultrasonic welding machines
-Avarious auxiliary processing machinery. 
Factory Workshop

Our New Porcessing Technology -Squeeze Casting 
 

Aluminum alloy Liquid forging also called Squeeze casting. The principle is to fill the molten or semi-molten metal or alloy in the mold cavity, and then apply high pressure to plastically deform the solidified metal. The unsolidified metal is subjected to isostatic pressure and high-pressure solidification occurs at the same time then get the parts or blanks, T6 heat treatment can be performed to obtain high-strength, high-precision parts.
 

Process Advantages
 

1) Good roughness like die casting & precision casting;

2) Parts with high-accuracy like die casting & precision casting;

3) No more material costs and extra machining, better than forging;

4) Can be T6 treatment, better than die casting, and like forging;

5) Parts with High Sealing Property;

6) High mechanical property like forging, and better than investment casting or sand casting.
 

Comparison between different processes:

 

Squeeze casting parts’ mechanical property
 

After T6, the mechanical property of squeeze casting parts could be very high.

Mechanical property comparison of the squeeze casting parts from different materials:

 

Wide Application:
 

With the current emphasis on reducing materials consumption through virtually net shape processing and the demand for higher-strength parts for weight savings, the emergence of squeeze casting as a production process has given materials and process engineers a new alternative to the traditional approaches of casting and forging. By pressurizing liquid metals while they solidify, near-net shapes can be achieved in sound, fully dense castings.

Squeeze casting is simple and economical, efficient in its use of raw material, and has excellent potential for automated operation at high rates of production. The process generates the highest mechanical properties attainable in a cast product. The microstructural refinement and integrity of squeeze cast products are desirable for many critical applications.
 

Application Range:

Packing 

Why Choose us ? 

–20 Years Aluminum Die casting Experience .
–Drawings–Mold development–Casting production–Surface treatment one-stop service .
–Manufacture factory with Competitive price , Higher quality .
–Leading domestic aluminum alloy squeeze casting technology . 

FAQ 

1. How can I get the quotation?

Please send us information for quote: drawing, material, weight, quantity and request.

2. If we don’t have drawing, can you make drawing for me?

Yes, we make the drawing of your sample and duplicate the sample.

3. When can I get the sample?

Sample: 15-20days after you start to make mold. The accurate time depends on your product.

4. What is your main order time?

Order time:20-25 days after the payment. The accurate time depends on your product.

5. What is your payment method?

Tooling: 100% TT advanced.

Main order: 50% deposit, balance 50% to be paid before shipment.

6. Which kind of file format you can read?

PDF, ISGS, DWG, STEP, MAX..

 

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Shipping Cost:

Estimated freight per unit.







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Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

Are there any limitations to the shapes and sizes that can be achieved with cast aluminium?

When it comes to casting aluminium, there are certain limitations to consider regarding the shapes and sizes that can be achieved. Here’s a detailed explanation:

1. Complexity of Shapes: While cast aluminium allows for the production of intricate and complex shapes, there are limits to the level of complexity that can be achieved compared to other manufacturing processes such as machining. The use of cores and slides can enable the creation of undercuts and internal features, but excessively complex geometries may pose challenges during the casting process, leading to increased production time and costs.

2. Wall Thickness: Casting aluminium is well-suited for producing parts with varying wall thicknesses. However, excessively thin sections or abrupt transitions between thick and thin sections can result in casting defects such as porosity, shrinkage, and inadequate mechanical strength. Design guidelines should be followed to ensure proper wall thickness and avoid potential issues.

3. Size and Weight: Cast aluminium can be used to produce both small and large components, ranging from a few grams to several tons. However, casting larger and heavier parts may require specialized equipment and facilities to accommodate the size and weight of the casting. Additionally, handling and transportation considerations must be taken into account for larger castings.

4. Dimensional Accuracy: Achieving precise dimensional accuracy can be more challenging with cast aluminium compared to other manufacturing processes like machining. Shrinkage and distortion during the cooling and solidification process can result in slight variations in the final dimensions of the casting. Design tolerances and post-casting machining processes may be necessary to achieve the desired dimensional accuracy.

5. Surface Finish: Cast aluminium surfaces may exhibit a textured or slightly rough finish compared to the smooth finish achieved through machining processes. The surface finish of cast aluminium parts can be influenced by factors such as the quality of the mold, the casting process, and the material used. Additional post-casting processes such as grinding, polishing, or coating may be required to achieve the desired surface finish.

6. Weight Distribution: The distribution of weight within a cast aluminium part can affect its mechanical properties, stability, and performance. Uneven weight distribution or localized thick sections can lead to imbalance, reduced structural integrity, and potential issues during assembly or use. Proper design considerations should be given to weight distribution to ensure optimal performance and functionality.

7. Machining Allowances: Cast aluminium parts often require machining operations to achieve the final dimensions, features, and surface finish. Designing with appropriate machining allowances is necessary to account for the expected dimensional variations during the casting process. Machining allowances should be included in the design to allow for post-casting machining operations and achieve the desired specifications.

Despite these limitations, cast aluminium remains a versatile manufacturing method capable of producing a wide range of shapes and sizes. By understanding and working within the constraints of the casting process, engineers and designers can leverage the benefits of cast aluminium while optimizing the design for manufacturability and functionality.

cast aluminium

How do you clean and maintain cast aluminium outdoor equipment?

Proper cleaning and maintenance are crucial for preserving the appearance and performance of cast aluminium outdoor equipment. Here’s a detailed explanation of how to clean and maintain cast aluminium:

  • Regular Cleaning:
  • Regularly clean cast aluminium outdoor equipment to remove dirt, dust, and debris. Use a soft brush or cloth to gently scrub the surface with a mixture of mild soap and warm water. Avoid using abrasive cleaners or scrubbing pads that can scratch or damage the finish.

  • Rinse Thoroughly:
  • After cleaning, rinse the equipment thoroughly with clean water to remove any soap residue. Ensure all cleaning agents are completely washed off to prevent potential staining or discoloration.

  • Remove Stains:
  • If there are stubborn stains or marks on the cast aluminium, you can use a non-abrasive cleaner specifically formulated for aluminium surfaces. Apply the cleaner according to the manufacturer’s instructions, and gently scrub the stained area with a soft brush or cloth. Rinse thoroughly afterward.

  • Prevent Corrosion:
  • To prevent corrosion, it is essential to keep the cast aluminium equipment dry. After cleaning or exposure to rain, make sure to wipe off any moisture with a clean, dry cloth. Avoid leaving the equipment in damp or humid conditions for extended periods.

  • Apply a Protective Coating (optional):
  • Applying a protective coating, such as a clear lacquer or wax, can help enhance the durability and appearance of cast aluminium outdoor equipment. Before applying any coating, ensure the surface is clean and dry. Follow the manufacturer’s instructions for the specific coating product.

  • Inspect for Damage:
  • Regularly inspect the cast aluminium equipment for any signs of damage, such as cracks, chips, or loose parts. Address any issues promptly to prevent further damage or potential safety hazards. Depending on the severity of the damage, you may need to consult a professional for repair or replacement.

  • Store Properly:
  • If the outdoor equipment will not be used for an extended period, it is advisable to store it in a clean, dry area. Consider covering the equipment with a breathable protective cover to prevent dust buildup and protect it from harsh weather conditions.

By following these cleaning and maintenance practices, you can prolong the lifespan and maintain the aesthetic appeal of cast aluminium outdoor equipment. Regular care and attention will help ensure that the equipment continues to perform well and withstand the rigors of outdoor use.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China supplier Custom Die Casting Service Aluminum Alloy Zinc Alloy Die Casting  China supplier Custom Die Casting Service Aluminum Alloy Zinc Alloy Die Casting
editor by Dream 2024-05-06