Product Description

hot pressure die casting aluminum auto parts car spare parts

What kind of die casting we can supply?
 

Machine  Die casting machine 88 ton/280 ton/400 ton/500 ton/800 ton/1250 ton 
Material  Aluminum alloy ADC10 . ADC12 . A 360 . A380  .zinc alloy
Process  Drawing & Samples→Mould making→ Die casting  →  Deburring  → 
 Drilling and threading →  CNC Machining  → Polishing  →  Surface treatment 
 →  Assembly  →  Quality inspection  →  Packing →Shipping
Surface treatment  Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating,Spray coating, 
Application   Led light housing & Led Heatsink
  Auto & motocyle & bicycle  parts
  Furniture accessories         
  Power tool housing                                                       
  Pump housing 
  Mechanical parts   
Diecasting kitchen utensils
Drawing Format Auto CAD,CAD, PDF,3D, SLDPRT
ISO Cetificate  ISO9001-2008, Rohs
Payment term T/T, L/C, Western union
QC system 100% inspection before package or 1 by one
Lead time 10~25working days according on quantity
Monthly capacity 50,000pcs
Our advantage  More than 15 years of experience in die casting field.                                               
 With talented and experienced engineers

 Why you choose us?

  1.we have full automatic equipment (Cold chamber die-casting machine, hot chamber die-casting machine, second machining center, multi-axis drilling machine ….

 2.we Can also supply with plated and anodized or chromated finish. Plated finish includes zinc, nickel, chrome, antique copper, antique brass etc.

 3. professional R & D team (mold designer, mold programmer, etc.)

 4. Experienced quality QC team(100% inspection before shipping and provide full tracking services).

5. the excellent sales department (to provide you with 24 hours of service, High quality and competitive prices and timely delivery) .

6. OEM and ODM services (your ideas we realize, your drawings we produce).

7.We have lots of experience in export, we export to many country, Mainly in America and Europe. 

What kind products we can do?

. Led light housing & Led Heatsink & led industrial high light

. Auto & motocyle & bicycle  parts

.Juice extractor & Coffee machine base 

. Furniture accessories  & hardware

. Power tool housing   

Hong Fu Xin precision technology company founded in 2004 with having ISO9001: 2008 & RoHS certificates. we are specialized in diecasting parts in past 15years. we have full-automatic diecasting machine from 88t to 1250t,4000m2 CHINAMFG workshop, various CNC machining equipment. We are familiar with various surface treatment which have electroplate   ,   Powder coating , anodized   , high Polishing ,  Shot blasting ,  Sand blasting so on…

FAQ:

1. Are you a manufacturer or a trading company?

We are a professional manufacturer with over 15 years’ export experience for designing and producing mult die casting parts.
 

2. How can I get some samples?

If you need, we are glad to offer you free samples,but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 

3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 

4. Can you make casting based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.
 

5. What’s your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

 

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Machining: CNC Machining
Material: Aluminum Alloy & Zinc Alloy & Steel
Surface Preparation: Spray Coating
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

Are there any limitations to the shapes and sizes that can be achieved with cast aluminium?

When it comes to casting aluminium, there are certain limitations to consider regarding the shapes and sizes that can be achieved. Here’s a detailed explanation:

1. Complexity of Shapes: While cast aluminium allows for the production of intricate and complex shapes, there are limits to the level of complexity that can be achieved compared to other manufacturing processes such as machining. The use of cores and slides can enable the creation of undercuts and internal features, but excessively complex geometries may pose challenges during the casting process, leading to increased production time and costs.

2. Wall Thickness: Casting aluminium is well-suited for producing parts with varying wall thicknesses. However, excessively thin sections or abrupt transitions between thick and thin sections can result in casting defects such as porosity, shrinkage, and inadequate mechanical strength. Design guidelines should be followed to ensure proper wall thickness and avoid potential issues.

3. Size and Weight: Cast aluminium can be used to produce both small and large components, ranging from a few grams to several tons. However, casting larger and heavier parts may require specialized equipment and facilities to accommodate the size and weight of the casting. Additionally, handling and transportation considerations must be taken into account for larger castings.

4. Dimensional Accuracy: Achieving precise dimensional accuracy can be more challenging with cast aluminium compared to other manufacturing processes like machining. Shrinkage and distortion during the cooling and solidification process can result in slight variations in the final dimensions of the casting. Design tolerances and post-casting machining processes may be necessary to achieve the desired dimensional accuracy.

5. Surface Finish: Cast aluminium surfaces may exhibit a textured or slightly rough finish compared to the smooth finish achieved through machining processes. The surface finish of cast aluminium parts can be influenced by factors such as the quality of the mold, the casting process, and the material used. Additional post-casting processes such as grinding, polishing, or coating may be required to achieve the desired surface finish.

6. Weight Distribution: The distribution of weight within a cast aluminium part can affect its mechanical properties, stability, and performance. Uneven weight distribution or localized thick sections can lead to imbalance, reduced structural integrity, and potential issues during assembly or use. Proper design considerations should be given to weight distribution to ensure optimal performance and functionality.

7. Machining Allowances: Cast aluminium parts often require machining operations to achieve the final dimensions, features, and surface finish. Designing with appropriate machining allowances is necessary to account for the expected dimensional variations during the casting process. Machining allowances should be included in the design to allow for post-casting machining operations and achieve the desired specifications.

Despite these limitations, cast aluminium remains a versatile manufacturing method capable of producing a wide range of shapes and sizes. By understanding and working within the constraints of the casting process, engineers and designers can leverage the benefits of cast aluminium while optimizing the design for manufacturability and functionality.

cast aluminium

What types of finishes can be applied to cast aluminium?

Cast aluminium can be finished with various types of coatings and finishes to enhance its appearance, protect it from corrosion, and provide additional durability. Here are some common types of finishes that can be applied to cast aluminium:

  • Paint:
  • Painting is a popular finishing option for cast aluminium. It allows for a wide range of color choices and can be used to achieve different textures and finishes, such as matte, glossy, or metallic. Paint provides both aesthetic appeal and a protective layer to shield the aluminium from environmental factors.

  • Powder Coating:
  • Powder coating is a dry finishing process where a fine powder is electrostatically applied to the cast aluminium surface. The powder adheres to the metal and is then cured under heat, forming a durable, uniform, and smooth coating. Powder coating offers excellent corrosion resistance, impact resistance, and color options, making it a popular choice for outdoor furniture, automotive parts, and architectural applications.

  • Anodizing:
  • Anodizing is an electrochemical process that creates a controlled oxide layer on the surface of aluminium. It enhances the natural corrosion resistance of aluminium and provides a more durable finish. Anodized finishes can range from clear or natural to various colors, depending on the type of anodizing process used. Anodized cast aluminium is commonly used in architectural applications, electronics, and consumer goods.

  • Polishing:
  • Polishing is a mechanical finishing process that creates a smooth, reflective surface on cast aluminium. It involves using abrasives and polishing compounds to remove imperfections and scratches, resulting in a shiny and lustrous finish. Polished aluminium can be left untreated for a bright, metallic appearance, or it can be further coated or protected with clear lacquer or wax.

  • Brushed or Satin Finish:
  • A brushed or satin finish is achieved by brushing the surface of cast aluminium with abrasive materials or using mechanical techniques. This creates a textured, matte finish with visible brush marks. Brushed or satin finishes are commonly used in architectural applications, decorative elements, and furniture.

  • Antique or Patina Finish:
  • An antique or patina finish is designed to give cast aluminium a weathered or aged appearance. This finish is achieved through chemical treatments or special coatings that create an oxidized or tarnished effect on the surface. Antique finishes are often used in decorative pieces, art, and furniture to add character and vintage appeal.

The choice of finish for cast aluminium depends on the desired aesthetic, functional requirements, and the intended application of the product. Different finishes offer varying levels of protection, durability, and visual effects, allowing for customization and versatility in the use of cast aluminium.

cast aluminium

Can cast aluminium be recycled, and how is it done?

Yes, cast aluminium can be recycled, and the recycling process involves several steps. Here’s a detailed explanation:

Recycling cast aluminium helps conserve resources, reduce energy consumption, and minimize waste. The recycling process typically follows these steps:

  1. Collection:
  2. Cast aluminium scrap is collected from various sources, including discarded products, manufacturing waste, and post-consumer items. This scrap is then transported to recycling facilities for processing.

  3. Sorting:
  4. At the recycling facility, the collected cast aluminium scrap is sorted based on its alloy composition. Different aluminium alloys may have varying chemical compositions and properties, so sorting helps ensure that the recycled material is used appropriately.

  5. Shredding and Melting:
  6. The sorted cast aluminium scrap is shredded into smaller pieces or chips to increase its surface area. Shredding facilitates the melting process and allows for efficient heat transfer during recycling. The shredded aluminium is then loaded into a melting furnace.

  7. Melting and Purification:
  8. In the melting furnace, the shredded cast aluminium is heated to high temperatures, typically around 660°C (1220°F), causing it to melt. During the melting process, impurities and contaminants are removed through various purification techniques. This helps ensure that the recycled aluminium meets the required quality standards.

  9. Casting:
  10. Once the molten aluminium is purified, it is cast into ingots or other desired forms. The molten aluminium is poured into molds and allowed to cool and solidify, forming new aluminium products or raw material for further processing.

  11. Fabrication:
  12. The cast aluminium ingots or recycled aluminium sheets can be further processed and fabricated into new products. This may involve techniques such as extrusion, rolling, forging, or machining to shape the recycled aluminium into desired forms.

  13. Reuse or Manufacturing:
  14. The recycled cast aluminium can be used for various applications. It can be incorporated into new products, such as automotive components, building materials, packaging, or consumer goods. Alternatively, it can be sold to manufacturers who require aluminium as a raw material for their production processes.

  15. Continued Recycling:
  16. Aluminium has the advantage of being infinitely recyclable without any loss in quality. Recycled cast aluminium can be recycled again and again, allowing for a sustainable and circular material flow.

The recycling of cast aluminium helps conserve natural resources, reduces the need for primary aluminium production, and reduces the environmental impact associated with mining and refining raw aluminium. It also saves energy, as recycling aluminium requires significantly less energy compared to producing aluminium from ore.

China supplier Hot Pressure Die Casting Aluminum Auto Parts Car Spare Parts  China supplier Hot Pressure Die Casting Aluminum Auto Parts Car Spare Parts
editor by CX 2024-03-27