Product Description

professional multiple -power sub trunk road aluminum die casting led lighting housing

Process flowing chart:

Drawing or Sample→Making Mould→Making samples→ casting→Deburriing→Second Machining

Drilling and thread,CNC machining)→Surface treatment(Polising,Anodized,powder

coating,paint,E-blacking)→Assembly and Packing→Shipped→

The inspection will be through each process step.

What kind of die casting we can supply?
 

Machine  Die casting machine 88 ton/280 ton/400 ton/500 ton/800 ton/1250 ton 
Material  Aluminum alloy ADC10 . ADC12 . A 360 . A380  .zinc alloy
Process  Drawing & Samples→Mould making→ Die casting  →  Deburring  → 
 Drilling and threading →  CNC Machining  → Polishing  →  Surface treatment 
 →  Assembly  →  Quality inspection  →  Packing →Shipping
Surface treatment  Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating,Spray coating, 
Application   Led light housing & Led Heatsink
  Auto & motocyle & bicycle  parts
  Furniture accessories         
  Power tool housing                                                       
  Pump housing 
  Mechanical parts   
Diecasting kitchen utensils
Drawing Format Auto CAD,CAD, PDF,3D, SLDPRT
ISO Cetificate  ISO9001-2008, Rohs
Payment term T/T, L/C, Western union
QC system 100% inspection before package or 1 by one
Lead time 10~25working days according on quantity
Monthly capacity 50,000pcs
Our advantage  More than 15 years of experience in die casting field.                                               
 With talented and experienced engineers

 Why you choose us?

  1.we have full automatic equipment (Cold chamber die-casting machine, hot chamber die-casting machine, second machining center, multi-axis drilling machine ….

 2.we Can also supply with plated and anodized or chromated finish. Plated finish includes zinc, nickel, chrome, antique copper, antique brass etc.

 3. professional R & D team (mold designer, mold programmer, etc.)

 4. Experienced quality QC team(100% inspection before shipping and provide full tracking services).

5. the excellent sales department (to provide you with 24 hours of service, High quality and competitive prices and timely delivery) .

6. OEM and ODM services (your ideas we realize, your drawings we produce).

7.We have lots of experience in export, we export to many country, Mainly in America and Europe. 

Hong Fu Xin precision technology company founded in 2004 with having ISO9001: 2008 & RoHS certificates. we are specialized in diecasting parts in past 15years. we have full-automatic diecasting machine from 88t to 1250t,4000m2 CHINAMFG workshop, various CNC machining equipment. We are familiar with various surface treatment which have electroplate   ,   Powder coating , anodized   , high Polishing ,  Shot blasting ,  Sand blasting so on…

What kind products we can do?

. Led light housing & Led Heatsink & led industrial high light

. Auto & motocyle & bicycle  parts

.Juice extractor & Coffee machine base 

. Furniture accessories  & hardware

. Power tool housing   

FAQ:

1. Are you a manufacturer or a trading company?

We are a professional manufacturer with over 15 years’ export experience for designing and producing mult die casting parts.
 

2. How can I get some samples?

If you need, we are glad to offer you free samples,but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 

3. Can you make casting according to our drawing?

Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 

4. Can you make casting based on our samples?

Yes, we can make measurement based on your samples to make drawings for tooling making.
 

5. What’s your quality control device in house?

We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

 

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: LED Light & Auto & Motorcycle Parts
Machining: CNC Machining
Material: Aluminum, A360/As80/A356
Surface Preparation: Powder Coating
Samples:
US$ 0.00/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

How does cast aluminium perform in high-temperature applications?

Cast aluminium can perform well in high-temperature applications, but its performance is influenced by several factors. Here’s a detailed explanation:

Aluminium has a relatively low melting point compared to other metals, which can lead to concerns about its performance in high-temperature environments. However, cast aluminium can still be suitable for many high-temperature applications due to its unique properties:

  • High Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it can efficiently transfer heat away from the high-temperature areas. This property allows cast aluminium to dissipate heat quickly, reducing the risk of overheating and maintaining dimensional stability.

  • Lightweight:
  • Cast aluminium is lightweight compared to many other metals. This characteristic is advantageous in high-temperature applications where weight reduction is desirable, as it can help improve energy efficiency and ease of handling.

  • Oxide Layer Formation:
  • Aluminium forms a natural oxide layer when exposed to air, which provides a degree of protection against corrosion and oxidation at high temperatures. This oxide layer acts as a barrier between the metal and the surrounding environment, helping to maintain the integrity of the cast aluminium part.

  • Alloy Selection:
  • The choice of aluminium alloy is critical in high-temperature applications. Different alloy compositions can offer enhanced heat resistance, improved mechanical properties at elevated temperatures, and better overall performance. For example, aluminium-silicon alloys, such as A356 or A413, exhibit good high-temperature strength and stability.

  • Heat Treatment:
  • Applying heat treatment processes to cast aluminium can further enhance its high-temperature performance. Heat treatment can refine the microstructure, improve mechanical properties, and increase the material’s resistance to thermal fatigue and creep.

  • Design Considerations:
  • Proper design considerations, such as incorporating appropriate wall thickness, heat sinks, or insulation, can help manage high temperatures effectively. By optimizing the design, cast aluminium parts can withstand and function reliably in demanding thermal conditions.

Despite its favorable properties, there are limitations to consider when using cast aluminium in high-temperature applications:

  • Aluminium has a lower melting point compared to other metals, so it may not be suitable for extremely high-temperature environments where materials with higher melting points, such as refractory metals or ceramics, are preferred.
  • Excessive exposure to high temperatures can cause gradual softening and deformation of cast aluminium parts, leading to a decrease in mechanical strength.
  • Thermal expansion and contraction of cast aluminium can affect dimensional stability, especially in applications with significant temperature fluctuations. Proper allowances and design considerations are necessary to accommodate these thermal changes.

Overall, cast aluminium can perform well in many high-temperature applications, thanks to its thermal conductivity, lightweight nature, oxide layer formation, and suitable alloy selection. By considering the specific requirements of the application and implementing appropriate design and material considerations, cast aluminium can provide reliable and cost-effective solutions for high-temperature environments.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China supplier Professional Multiple -Power Sub Trunk Road Aluminum Die Casting LED Lighting Housing  China supplier Professional Multiple -Power Sub Trunk Road Aluminum Die Casting LED Lighting Housing
editor by CX 2024-03-27