Product Description

  

 

 

Product Parameters

Product Name Aluminum zinc alloy die castings 
Process die casting,sand casting,gravity casting,deburring,drilling,threading,turning,CNC machining.
Surface finish As per the clients’ request
Needed file to quote  2D or 3D drawing
Quality  100% test before delivery 
Certification  ISO9001-2008,ISO/TS16949:2009,ISO14001,OHSAS18001,CCC
Service OEM& ODM
Inspection  Three coordinate measuring machine and full laboratory test 

 

Product Description

Die castings are widely used in industrial products,like auto parts,housing parts ,lighting,medical parts,furniture parts etc. There are various die castings made of aluminum zinc alloy,copper etc.

 

Detailed Photos

1. TOTAL AREA & MAIN PRODUCTS
1.1 We are a manufacturer established in 2000 year in Xihu (West Lake) Dis. District,HangZhou City
1.2. A total area of more than 500,000 square kilometers and the building area of 300,000 square kilometers with 5 factories
included.
1.3 Our main products are casting products,like vehicle mold,machine tool bed ,gear box,worm-gear case,valve body,compressor
housing, etc, Auto accessories, stamping parts, truck cabin,truck body etc.

2. EQUIPMENTS
Our company has a full chain production capacity of molding, stamping, welding, assembling and coating. The total asset reaches
1.35 billion yuan.
2.1 Large-scale press/stamping equipments with great tonnage span 160T-2400T, also with small punching machine for small stamping
parts.
2.2 ROBOT welding and binding line
2.3 5 center JAPANESE OKUMA CNC machining centers
2.4 Electrophoresis and painting line
2.5 2 tons & 10 tons electric furnace
2.6 Waste collection and dust removal system

3. TECHNOLOGY CENTER
Our technology center was awarded as City-level Technology Center.
3.1 A professional technical team of 40 engineers
3.2 More than 100 domestic patents
3.3 Advanced programming software AUTOCAD,CAM,CAE,CIMATEON,UG etc
3.4 Superior engineering equipments and facilities for detection,like Three coordinate measuring instrument ,Spectral
analysis,Computer carbon and sulfer analyzer,tryout presses etc.

4. CUSTOMERS
Our products have been exported to America,India, Africa and other countries and regions. and provide OEM service for domestic
customers,such as
FAW Xihu (West Lake) Dis. Automobile,
FAW Xihu (West Lake) Dis. HangZhou Automobile,
SAIC General Motors Xihu (West Lake) Dis.yue Automobile
HangZhou Automobile,
BAIC Motor and ZheJiang Benz Automobile,
and other CHINAMFG automobile factories in china.
5. CERTIFICATIONS
5.1 ISO9001-2008 International quality management system certification
5.2 IATF16949:2009 Quality management system certification
5.3 ISO14001:2015 Environmental management system certification
5.4 OHSAS18001:2007 Occupational health management system
5.5 CCC: China Compulsion Certification(3C)
 

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. For the die casting products , inside stretching film, outside is plywood case. which is strong enough to ensure the product safety.

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Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast aluminium

How does the cost of cast aluminium compare to other metals like steel or copper?

The cost of cast aluminium can vary compared to other metals such as steel or copper. Here’s a detailed explanation:

The cost of cast aluminium is influenced by several factors, including the availability and abundance of aluminium raw materials, production processes, market demand, and the specific alloy used. In general, aluminium is considered a relatively affordable metal compared to copper but may be more expensive than certain types of steel.

Here’s a comparison of the cost factors for cast aluminium, steel, and copper:

  • Raw Material Cost:
  • The cost of raw materials plays a significant role in determining the overall cost of a metal. Aluminium is derived from bauxite ore, which is widely available and relatively abundant. This availability helps keep the raw material cost of aluminium comparatively lower than that of copper, which is obtained from mining and may have limited reserves. Steel is primarily made from iron ore, which is also abundant, resulting in a generally lower raw material cost compared to both aluminium and copper.

  • Production Processes:
  • The production processes involved in producing cast aluminium, steel, and copper also impact their respective costs. The production of cast aluminium involves processes such as melting, casting, and finishing, which can be energy-intensive. Steel production involves iron ore extraction, refining, and subsequent processing, including casting or forming. Copper production requires mining, smelting, and refining processes. The complexity and energy requirements of these processes can affect the overall cost of the respective metals.

  • Market Demand and Supply:
  • The demand and supply dynamics of the metal market can influence the cost of cast aluminium, steel, and copper. Fluctuations in global demand, trade policies, geopolitical factors, and market competition can impact the prices of these metals. The market demand for aluminium, steel, and copper in various industries, such as automotive, construction, and electronics, can also affect their relative costs.

  • Alloy Composition:
  • The specific alloy composition used in cast aluminium can influence its cost. Different alloying elements and their concentrations can affect the availability and cost of the alloy. For example, certain aluminium alloys with rare or specialized elements may be more expensive compared to standard aluminium alloys. Steel and copper also have various alloy compositions available, and the cost can vary depending on the specific alloy used.

  • Product Form and Complexity:
  • The cost of cast aluminium, steel, and copper can also depend on the form and complexity of the final product. For example, highly intricate or customized cast aluminium parts may require additional processing steps, which can increase the overall cost. Similarly, complex steel or copper components may involve specialized manufacturing techniques that affect their cost.

It’s important to note that the cost of cast aluminium, steel, and copper can vary over time due to market conditions, including fluctuations in raw material prices, energy costs, and other economic factors. Additionally, regional factors and local market conditions can also influence the relative cost of these metals.

In summary, the cost of cast aluminium can vary compared to other metals like steel or copper. While aluminium is generally considered more affordable than copper, the cost comparison with steel depends on factors such as raw material availability, production processes, market demand, and the specific alloy composition used. These factors, along with product form and complexity, contribute to the overall cost of each metal.

cast aluminium

What types of finishes can be applied to cast aluminium?

Cast aluminium can be finished with various types of coatings and finishes to enhance its appearance, protect it from corrosion, and provide additional durability. Here are some common types of finishes that can be applied to cast aluminium:

  • Paint:
  • Painting is a popular finishing option for cast aluminium. It allows for a wide range of color choices and can be used to achieve different textures and finishes, such as matte, glossy, or metallic. Paint provides both aesthetic appeal and a protective layer to shield the aluminium from environmental factors.

  • Powder Coating:
  • Powder coating is a dry finishing process where a fine powder is electrostatically applied to the cast aluminium surface. The powder adheres to the metal and is then cured under heat, forming a durable, uniform, and smooth coating. Powder coating offers excellent corrosion resistance, impact resistance, and color options, making it a popular choice for outdoor furniture, automotive parts, and architectural applications.

  • Anodizing:
  • Anodizing is an electrochemical process that creates a controlled oxide layer on the surface of aluminium. It enhances the natural corrosion resistance of aluminium and provides a more durable finish. Anodized finishes can range from clear or natural to various colors, depending on the type of anodizing process used. Anodized cast aluminium is commonly used in architectural applications, electronics, and consumer goods.

  • Polishing:
  • Polishing is a mechanical finishing process that creates a smooth, reflective surface on cast aluminium. It involves using abrasives and polishing compounds to remove imperfections and scratches, resulting in a shiny and lustrous finish. Polished aluminium can be left untreated for a bright, metallic appearance, or it can be further coated or protected with clear lacquer or wax.

  • Brushed or Satin Finish:
  • A brushed or satin finish is achieved by brushing the surface of cast aluminium with abrasive materials or using mechanical techniques. This creates a textured, matte finish with visible brush marks. Brushed or satin finishes are commonly used in architectural applications, decorative elements, and furniture.

  • Antique or Patina Finish:
  • An antique or patina finish is designed to give cast aluminium a weathered or aged appearance. This finish is achieved through chemical treatments or special coatings that create an oxidized or tarnished effect on the surface. Antique finishes are often used in decorative pieces, art, and furniture to add character and vintage appeal.

The choice of finish for cast aluminium depends on the desired aesthetic, functional requirements, and the intended application of the product. Different finishes offer varying levels of protection, durability, and visual effects, allowing for customization and versatility in the use of cast aluminium.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China wholesaler Custom Aluminum Die Casting for LED Housings  China wholesaler Custom Aluminum Die Casting for LED Housings
editor by CX 2024-04-03