Product Description

Custom Diecasting Die Casting Suppliers Aluminium Fabrication Service

 

Tool&Die Material SKD11,H13, DC53 ,45# steel,SKH-51,Cr12mov, P20, D20
Product Material 1) ADC10, ADC12, A360, A380, A413, A356, LM20, LM24,ZL101,ZL102 etc.
2) Zinc alloy 3#, 5#, 8#
Accuracy 0.05mm
Capacity Tool &die :20sets/month        Parts :1million /month
Design software 3D:PROE/ UG/ SOLIDWORKS    2D: AutoCAD/ PDF/JPEG
Surface Treatment Powder coating/ Hot galvanized/ Painting/ Polishing/ Brushing/ Chrome plating/ Nickel plated etc.
Test Equipment Hardness tester/ Chemical analysis/ Digital Measuring Projector etc.
Thickness 1-20.0mm or other special available
Lead time 15-50 days according to products
Standard ANSI/ API/ BS/ DIN/ JIS/ GB  etc.
Equipment
  1. cold chamber die casting machine
  2. shotblasted machine
  3. polishing machine
  4. CNC machining machine/ Five-axle machining centers.
  5. grinding machine
Productions Cover Light product/ Construction industry product/ Valve product/ Auto spare product/ Motor car products/ Equipment spare product/ Furniture products etc.
 

Product  Display

 

Advantage of die casting

1. The production efficiency is high, and the production process is easy to realize mechanization and automation. Generally, the cold chamber die-casting machine casts 50~90 times per hour on average, while the hot chamber die-casting machine casts 400~900 times per hour on average, with high production efficiency.

2. Die castings have high dimensional accuracy and surface quality. The general tolerance grade of die castings is it13~it15 in gb/t 1800-2009, and the higher accuracy can reach it10~w 11. The surface roughness is 3.2~1.6um, and locally 0.8um. Because of the high dimensional accuracy and high surface quality of die castings, die castings with low requirements can be used directly, avoiding machining or using less machining, improving the utilization of alloy and saving a lot of machining costs.

3. Die castings have high mechanical properties. The metal melt cools fast in the die casting mold and crystallizes under pressure. Therefore, the layer near the surface of the die casting has fine grains, dense structure, high strength and hardness.

4. It can die cast complex thin-walled parts. Die castings can have complex part shapes, and the wall thickness of parts can be small. The minimum wall thickness of aluminum alloy die castings is 0.5mm, the minimum wall thickness of zinc alloy die castings can reach 0.3mm.

5. Parts of other materials can be embedded in die castings. In this way, valuable materials and processing costs can be saved, parts with complex shapes can be obtained, the performance of parts can be improved, and the assembly workload can be reduced.

6. Compared with sheet metal parts, the shape of die-casting parts can be more complex, and the wall thickness of parts can be changed. One die-casting can replace several sheet metal parts, so as to simplify the product structure.

7. Compared with plastic parts, die castings have advantages in strength, conductivity, thermal conductivity and anti electromagnetic radiation.

8. Compared with machined parts, die castings are light in weight and low in processing cost.

9. Compared with other casting methods, die-casting products have high dimensional accuracy, good surface quality and high production efficiency.
 

Production Process

Quality Control
 
In Yonglihao, every staff emphasizes quality is first. Testing report and samples of all products will be kept by our quality control department.

>> Receiving inspection to raw material

All materials must be provided with suppliers’ certificates, and have to pass the receiving inspection before starting production. Occasionally, material samples will be sent to independent lab for specific test to meet customers’ demands. All materials have to be tagged and classified, so the original source could be traced at any time during production processes.

>> Producing inspection

Every phase of production processes will be monitored by producing inspection. The first product shall accept test in every phase of production process. Only it completes the test and confirmed by quality control manager, mass production could be operated. Every producing operator will implement constant tests during production processes, including size-measuring, observing the appearance. 
>>Final inspection

Products of Yonglihao only can get out of the warehouses after all files signed and sealed.

 

 

Warehouse and Shipment
 

 

RFQ:

Q1:Where can I get product & price information?
A1:Send us inquiry e-mail or add us , we will contact you as we receive your mail.

Q2:How long can i get the sample?
A2:Depends on your specific items, within 3-7 days is required generally.

Q3:What kinds of information you need for quote?
A3:Kindly please provide the product drawing in PDF, and will be better you can provide 3D drawing in STEP or IGS format.

Q4: What shall we do if we do not have drawings?
A4:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Hight, Width), CAD or 3D file will be made for you if placed order.

Q5: How can we know the chemical component of your products is according to our request?
A5: 
When we offer samples or batch parts, we will also send you our material list from our material factory, it shows more detailed.

Q6: How to guarantee your final size can meet our drawing request?
A6: 
we will make moulds according to your 3D drawing. And we also do sampling when batch production start, to make sure the final dimension can meet your request.

Q7: How to make sure the color after painting or powder coating can be correct?
A7: 
We have color card with different color number, such as RAL9016, we will contrast the sample surface and color card, to make sure the final surface effect is correct.

Q8: Generally, how do you packing the goods?
A8: normally, for inner package: the goods is nude, for outer package: carton + plywood. 

Q9: If we find the defect products exist in the batch parts, how to do?
A9: 
Yes,your caution is very good, in fact, when batch production, we need do sampling. Before shipment, we also do testing to make sure the quality is ok. If you found several defect product exists, pls take photos and send your quality feedback, we will check and send you qualified products. But pls be assured that our products is qualified, unless caused by the worker’s mistake to place. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: Machining Center
Material: Aluminum Alloy
Surface Preparation: Sandblast
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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cast aluminium

Are there any limitations to the shapes and sizes that can be achieved with cast aluminium?

When it comes to casting aluminium, there are certain limitations to consider regarding the shapes and sizes that can be achieved. Here’s a detailed explanation:

1. Complexity of Shapes: While cast aluminium allows for the production of intricate and complex shapes, there are limits to the level of complexity that can be achieved compared to other manufacturing processes such as machining. The use of cores and slides can enable the creation of undercuts and internal features, but excessively complex geometries may pose challenges during the casting process, leading to increased production time and costs.

2. Wall Thickness: Casting aluminium is well-suited for producing parts with varying wall thicknesses. However, excessively thin sections or abrupt transitions between thick and thin sections can result in casting defects such as porosity, shrinkage, and inadequate mechanical strength. Design guidelines should be followed to ensure proper wall thickness and avoid potential issues.

3. Size and Weight: Cast aluminium can be used to produce both small and large components, ranging from a few grams to several tons. However, casting larger and heavier parts may require specialized equipment and facilities to accommodate the size and weight of the casting. Additionally, handling and transportation considerations must be taken into account for larger castings.

4. Dimensional Accuracy: Achieving precise dimensional accuracy can be more challenging with cast aluminium compared to other manufacturing processes like machining. Shrinkage and distortion during the cooling and solidification process can result in slight variations in the final dimensions of the casting. Design tolerances and post-casting machining processes may be necessary to achieve the desired dimensional accuracy.

5. Surface Finish: Cast aluminium surfaces may exhibit a textured or slightly rough finish compared to the smooth finish achieved through machining processes. The surface finish of cast aluminium parts can be influenced by factors such as the quality of the mold, the casting process, and the material used. Additional post-casting processes such as grinding, polishing, or coating may be required to achieve the desired surface finish.

6. Weight Distribution: The distribution of weight within a cast aluminium part can affect its mechanical properties, stability, and performance. Uneven weight distribution or localized thick sections can lead to imbalance, reduced structural integrity, and potential issues during assembly or use. Proper design considerations should be given to weight distribution to ensure optimal performance and functionality.

7. Machining Allowances: Cast aluminium parts often require machining operations to achieve the final dimensions, features, and surface finish. Designing with appropriate machining allowances is necessary to account for the expected dimensional variations during the casting process. Machining allowances should be included in the design to allow for post-casting machining operations and achieve the desired specifications.

Despite these limitations, cast aluminium remains a versatile manufacturing method capable of producing a wide range of shapes and sizes. By understanding and working within the constraints of the casting process, engineers and designers can leverage the benefits of cast aluminium while optimizing the design for manufacturability and functionality.

cast aluminium

How does cast aluminium perform in high-temperature applications?

Cast aluminium can perform well in high-temperature applications, but its performance is influenced by several factors. Here’s a detailed explanation:

Aluminium has a relatively low melting point compared to other metals, which can lead to concerns about its performance in high-temperature environments. However, cast aluminium can still be suitable for many high-temperature applications due to its unique properties:

  • High Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it can efficiently transfer heat away from the high-temperature areas. This property allows cast aluminium to dissipate heat quickly, reducing the risk of overheating and maintaining dimensional stability.

  • Lightweight:
  • Cast aluminium is lightweight compared to many other metals. This characteristic is advantageous in high-temperature applications where weight reduction is desirable, as it can help improve energy efficiency and ease of handling.

  • Oxide Layer Formation:
  • Aluminium forms a natural oxide layer when exposed to air, which provides a degree of protection against corrosion and oxidation at high temperatures. This oxide layer acts as a barrier between the metal and the surrounding environment, helping to maintain the integrity of the cast aluminium part.

  • Alloy Selection:
  • The choice of aluminium alloy is critical in high-temperature applications. Different alloy compositions can offer enhanced heat resistance, improved mechanical properties at elevated temperatures, and better overall performance. For example, aluminium-silicon alloys, such as A356 or A413, exhibit good high-temperature strength and stability.

  • Heat Treatment:
  • Applying heat treatment processes to cast aluminium can further enhance its high-temperature performance. Heat treatment can refine the microstructure, improve mechanical properties, and increase the material’s resistance to thermal fatigue and creep.

  • Design Considerations:
  • Proper design considerations, such as incorporating appropriate wall thickness, heat sinks, or insulation, can help manage high temperatures effectively. By optimizing the design, cast aluminium parts can withstand and function reliably in demanding thermal conditions.

Despite its favorable properties, there are limitations to consider when using cast aluminium in high-temperature applications:

  • Aluminium has a lower melting point compared to other metals, so it may not be suitable for extremely high-temperature environments where materials with higher melting points, such as refractory metals or ceramics, are preferred.
  • Excessive exposure to high temperatures can cause gradual softening and deformation of cast aluminium parts, leading to a decrease in mechanical strength.
  • Thermal expansion and contraction of cast aluminium can affect dimensional stability, especially in applications with significant temperature fluctuations. Proper allowances and design considerations are necessary to accommodate these thermal changes.

Overall, cast aluminium can perform well in many high-temperature applications, thanks to its thermal conductivity, lightweight nature, oxide layer formation, and suitable alloy selection. By considering the specific requirements of the application and implementing appropriate design and material considerations, cast aluminium can provide reliable and cost-effective solutions for high-temperature environments.

cast aluminium

What are the advantages of using cast aluminium in manufacturing?

Using cast aluminium in manufacturing offers several advantages. Here’s a detailed explanation:

  • Lightweight:
  • Cast aluminium is lightweight compared to other metals, such as steel or iron. This property makes it an ideal choice for applications where weight reduction is crucial, such as in the automotive and aerospace industries. The use of cast aluminium components can contribute to improved fuel efficiency, increased payload capacity, and enhanced overall performance.

  • Strength-to-Weight Ratio:
  • Although cast aluminium is lightweight, it exhibits excellent strength-to-weight ratio. It provides sufficient structural strength and rigidity for many applications while keeping weight to a minimum. This property makes it suitable for applications requiring strength and durability, such as in the construction of machinery, vehicles, and structural components.

  • Corrosion Resistance:
  • Aluminium naturally forms a protective oxide layer on its surface, which provides inherent corrosion resistance. This oxide layer helps prevent rusting and corrosion, making cast aluminium components suitable for outdoor or corrosive environments. Additionally, aluminium can be further enhanced with coatings or finishes to improve its corrosion resistance and prolong its lifespan.

  • Malleability and Versatility:
  • Cast aluminium is highly malleable, allowing it to be easily shaped and formed into complex designs and intricate details. This versatility opens up a wide range of possibilities for manufacturing intricate components, decorative elements, and custom designs. Cast aluminium can be used to create aesthetically pleasing and functional products across various industries.

  • Excellent Thermal Conductivity:
  • Aluminium has excellent thermal conductivity, meaning it efficiently transfers heat. This property makes cast aluminium components suitable for applications where heat dissipation is critical, such as in heat sinks, cooling systems, or electronic enclosures. The high thermal conductivity of aluminium helps dissipate heat and maintain optimal operating temperatures.

  • Recyclability:
  • Aluminium is highly recyclable without losing its inherent properties. Recycling cast aluminium requires significantly less energy compared to primary aluminium production. The recyclability of cast aluminium makes it a sustainable choice, reducing the demand for primary aluminium and minimizing environmental impact.

  • Cost-Effectiveness:
  • Cast aluminium manufacturing processes are often cost-effective compared to other metal manufacturing methods. The relatively low melting point of aluminium reduces energy consumption during casting, and the lightweight nature of aluminium reduces transportation costs. Additionally, the recyclability of aluminium contributes to cost savings in the long run.

These advantages make cast aluminium a popular choice in various industries, including automotive, aerospace, construction, electronics, and consumer goods. However, it is important to consider specific application requirements, such as load-bearing capacity, temperature resistance, and surface finish, to determine the suitability of cast aluminium for a particular manufacturing project.

China wholesaler Custom Diecasting Die Casting Suppliers Aluminium Fabrication Service  China wholesaler Custom Diecasting Die Casting Suppliers Aluminium Fabrication Service
editor by Dream 2024-05-07